Manufacturing with a consistent system from prototype to small-lot production.
Support for prototyping and small-lot mass production for various industries 【Aluminum casting and machining parts manufacturing service】 We propose optimal solutions in the three fields of casting, processing, and measurement. 【Examples】 ■ Prototypes with different aluminum materials and heat treatment conditions using a single wooden mold: Prototyping (processing and casting) ■ Sand casting support with ADC12 and ADC14: Prototyping (processing and casting) ■ Actual strength testing with different materials and heat treatment conditions: Research and development ■ Aluminum products for special vehicles: Small-lot mass production (processing and casting) ■ Reverse engineering of discontinued mass-produced products: Prototyping (processing and casting) ■ Shape measurement before and after durability testing: Prototyping (processing and casting) ■ Target value processing considering dimensional variations during mass production: Prototyping (processing and casting) 【Features】 From sand mold aluminum casting to heat treatment, machining, and measurement, we provide a 'comprehensive in-house system' for manufacturing. We propose optimal solutions in the three fields of casting, processing, and measurement. We handle everything from casting to processing and measurement in a fully air-conditioned factory with no windows and a precise measurement environment.
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basic information
| Short Lead Time Response through Integrated Production We handle all processes from aluminum sand casting and heat treatment to machining and measurement inspection with in-house integrated production. This achieves a reduction in the workload for your personnel and shortens delivery times. | Proposal of Optimal Manufacturing Methods Our experienced casting and machining engineers carefully examine each design requirement. By reviewing data and drawings, we identify issues and areas for improvement in the manufacturing process, and propose the most suitable manufacturing methods. | Target Value Machining with Tolerance Limits and Linked Measurement By utilizing a temperature-controlled factory without windows and a precise measurement environment, we provide machining that targets value processing and linked measurements, anticipating dimensional variations during mass production, in line with our customers' objectives.
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Applications/Examples of results
■Products with different aluminum materials and heat treatment conditions using a single mold: Prototyping (Processing/Casting) ■Sand casting support with ADC12 and ADC14: Prototyping (Processing/Casting) ■Actual strength testing with different materials and heat treatment conditions: Research and Development ■Aluminum products for special vehicles: Small lot mass production (Processing/Casting) ■Reverse engineering of discontinued mass production products: Prototyping (Processing/Casting) ■Shape measurement before and after durability testing: Prototyping (Processing/Casting) ■Target value processing assuming dimensional variation during mass production: Prototyping (Processing/Casting)
Company information
We provide "aluminum casting and machining services for parts manufacturing" from prototyping to small-lot mass production for various industries, as well as "contract measurement services using ultra-high precision three-dimensional measuring machines." 【Examples】 ■ Prototyping (machining and casting) of aluminum materials with different heat treatment conditions using a single wooden mold. ■ Sand casting support with ADC12 and ADC14: Prototyping (machining and casting). ■ Actual strength testing with different materials and heat treatment conditions: Research and development. ■ Aluminum products for special vehicles: Small-lot mass production (machining and casting). ■ Reverse engineering of discontinued mass-produced products: Prototyping (machining and casting). ■ Shape measurement before and after durability testing: Prototyping (machining and casting). ■ Target value machining considering dimensional variation during mass production: Prototyping (machining and casting). ■ Material dimension measurement of mass-produced DC products: Contract measurement. ■ Confirmation of shape differences between new and old molds: Contract measurement. 【Features】 From sand casting aluminum to heat treatment, machining, and measurement, we offer a "comprehensive in-house system" for manufacturing. We propose optimal solutions in the three fields of casting, machining, and measurement.
![[ADC12 Prototype] Aluminum die casting prototype using gypsum casting](https://image.mono.ipros.com/public/product/image/510/2000873190/IPROS14308621919756630725.jpg?w=280&h=280)
