[Technical Proposal Example] Preventing Uneven Thickness by Converting from Vacuum Forming to Thermal Press Forming
There are often times when it becomes impossible to sustain as a product. Examples of proposed method conversions.
We would like to introduce a case where the conversion from vacuum forming to thermal press forming prevented the occurrence of uneven thickness. For products with significant height, products with little draft angle, and products with small corner radii, processing with vacuum forming can sometimes lead to excessive uneven thickness. In such cases, we recommend manufacturing using thermal press forming. Thermal press forming has the characteristic of being less prone to uneven thickness because the material is not clamped. 【Case Overview】 ■Issue - For products with small corner radii, processing with vacuum forming can lead to excessive uneven thickness. ■Countermeasure: Manufactured using thermal press forming. *For more details, please refer to the related links or feel free to contact us.
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Since its establishment in 1975 in Toyama City, Toyama Prefecture, we have been engaged in consistent production from processing to assembly using plastic sheets (boards) as raw materials. The production using plastic sheets is suitable for small to medium-sized, diverse production or prototypes, and is utilized in various fields such as the interiors and exteriors of large vehicles and special vehicles, production equipment in high-tech fields, parts for machine tools, medical device components, aircraft parts, fixtures for commercial facilities, displays for museums, and building materials for exteriors. We mainly use acrylic, PVC, polycarbonate, PET, PP, PE, ABS, AES, and artificial marble. We primarily perform vacuum forming, pressure forming, R bending, adhesive welding, NC processing, and polishing with the above resins. Among these, we have focused on thermal processing since our founding. Thermal processing methods such as R bending and vacuum forming require not only equipment but also experience and intuition. In particular, R bending of transparent materials like polycarbonate has received high praise from many clients. Additionally, our vacuum forming is suitable for large items and small lot production of diverse products due to its single-shot forming capability. In our daily production, we always maintain a commitment and theme, continuously striving for improvement and enhancing our vacuum forming technology without being satisfied with the current state.
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