We will assist you with the content that needs to be prepared for various engineering audits.
Items and methods of confirmation generally required for engineering audits 【Confirmation at the venue】 1. Overview confirmation of the target company or target department 2. Overview of target products, target processes, and target technologies 3. Confirmation of technical content - Required quality of key management item content drawings - Results of PFMEA implementation - Reflection points from past trouble points and previous models - Main items of process capability investigation results - Preparation status of documentation, QC process charts 【On-site confirmation】 - Status of incoming goods management, incoming inspections, parts management, storage conditions - Work instructions and training status (planned vs. actual) - Demonstration of the flow of parts input, assembly, inspection work, and shipping - FP management and methods for isolating defective products - Confirmation of the status of equipment, jigs, measuring instruments, environment, etc., regarding 5M1E - Work instructions, work content, and management content - Documents that show the movements of workers, such as standard work combination charts - Worker proficiency status, proficiency charts by worker - Control charts, P charts, and preparation status of various control charts - FP management charts and preparation status of FP management content and management charts - Management content of limit samples and preparation status of management charts - Daily inspection sheets for equipment and preparation status of equipment maintenance management Depending on the purpose of the engineering audit, the above items will be arranged and addressed individually.
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basic information
There are various purposes for process audits, and the points to be verified differ depending on those purposes. The specific verification items for process audits will be carried out during individual consulting sessions, but here we will introduce the basic verification items and methods that are generally necessary.
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Applications/Examples of results
I have extracted and introduced some of the preparation contents for the process audit, but regarding the actual preparations for the process audit, we will respond individually as a subject of production technology consulting, according to the purpose of the process audit.
Company information
For manufacturing companies, the preparation of tools for production (jigs, molds, manufacturing equipment), the construction of line configuration and layout, and the creation of PFMEA and QC process charts to maintain product quality are fundamental to manufacturing and hold an important position. In this business, we focus on consulting in production technology, directly linked to the production site, particularly targeting small and medium-sized manufacturing companies, and we aim to support the growth of these enterprises. We will adjust the consulting targets based on the confirmation of customer needs.
