A four-layer collating machine that automatically supplies an over-sheet film (with tape transfer) to a core sheet set with individual leaves, aligns it, and then ultrasonically welds it.
The device dimensions are 2200x2200x1900(H)mm, and we have compactly manufactured a four-layer collator. ◇ Tact time: 30 seconds/set (for 4 sheets) ◇ Alignment specifications: Two cameras capture the reference position of the film and the alignment marks, correcting them on the XYθ axes ◇ Synchronized operation function with two scalar robots Our company offers a comprehensive service from the development and design of FA equipment to assembly adjustments, installation, and maintenance or improvement and modification proposals after delivery!
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basic information
■ Takt time: 30 sec/set (for 4 sheets) ■ Sheet supply: Maximum capacity of 600 sheets ■ Sheets: Two types, 500x400 mm and 478x310 mm. Thickness ranges from 0.05 to 0.10 mm. ■ Collation accuracy: Within ±0.5 mm ■ Alignment specifications: Two cameras capture the reference position of the film and the alignment marks, correcting on the XYθ axes ■ Temporary welding function: Ultrasonic welding at 6 points ■ Synchronized operation function with two scalar robots
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The device dimensions are 2200x2200x1900(H)mm, and a compact four-layer collator has been manufactured. *The size does not include protrusions and levelers. The pass line is 700mm.
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Company information
[Delivering optimal on-site solutions through a one-stop service—from developing unique equipment not found on the market to retrofitting existing systems] Rise One provides custom-made automation and labor-saving systems to clients across a wide range of industries. Our offerings span from automotive inspection systems and ECU testers to factory automation (FA) equipment for semiconductor manufacturing, card production, and image inspection. Whether you need to build specialized machinery or retrofit existing equipment to save labor and reduce energy consumption, our experienced technical team provides comprehensive support—covering everything from hardware and software design to manufacturing, assembly, and maintenance. We excel at solving on-site challenges that off-the-shelf products cannot address. Please consider partnering with us for your manufacturing needs.



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