This is an introduction to a case of a frame cover where the canning processing of square pipes and sheet metal processing made by Mitsuya Co., Ltd. are integrated.
This case involves a large frame cover for a dedicated machine tool. We received an order based on paper drawings, but it was very difficult to interpret them, requiring significant time for the production workers to understand the drawings. Therefore, we created a 3D model at Mitsuya Co., Ltd., and after obtaining customer approval, we utilized the 3D model for everything from the production program to the welding work, achieving a short delivery time. There are images of the drawings, but they are not from the customer; they are unfolded drawings created by Mitsuya Co., Ltd. that record the lengths of the frame's 3D model, square pipes, and other structural steel materials.
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basic information
The frame is a combination of 49 pieces of square pipes in 23 types, 1 piece of angle in 1 type, and 27 plates in 17 types of thick plates, totaling 57 items. To incorporate the separately manufactured sheet metal cover into the fabricated frame, the sheet metal cover is produced first, and then the frame is made as needed using the cover as a gauge. There are 29 pieces of the sheet metal cover in 22 types. When combined with materials such as expanded metal, round bars, and stud bolts, it results in a product of sheet metal fabrication consisting of nearly 100 components. In this photo, the sheet metal cover appears shiny because aesthetic quality is required for the cover; therefore, meticulous finishing is done to remove welding beads and scorch marks that occur on the surface after welding to the frame. This photo was taken before shipment, and since the height is 2,470 mm, and with the shipping fixture, it approaches 2,600 mm, it cannot be loaded onto a van body truck, so it will be shipped on a flatbed truck.
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Applications/Examples of results
At Mitsuya Co., Ltd., we accommodate drawings received from customers in the form of paper drawings, 2D data, and 3D data. For products with complex shapes, we create 3D models at Mitsuya Co., Ltd. from the paper drawings or 2D data as mentioned above, and after confirming with the customer to ensure there are no mistakes and obtaining approval, we proceed with production. This particular project did not include surface treatment (such as painting), but Mitsuya Co., Ltd. has partnerships with painting contractors, so if you provide the type of paint, we can ship the product after painting. If you have any concerns regarding large frame covers for sheet metal processing like this project, please feel free to contact Mitsuya Co., Ltd.
Company information
We were founded as a company that handles everything from design to installation of safety covers for dedicated work machines in-house. Currently, based on the technology and knowledge cultivated within this field, we provide a wide variety of sheet metal products, can manufacturing products, machined products, painting, and plating in total collaboration with partner companies, in addition to safety covers. Our in-house design utilizes 3D CAD, which has received positive feedback for being easy to understand when we ask customers to confirm specifications. We specialize in small-lot production of various types, and we strive for continuous technical improvement to respond to customer needs, including short delivery times, quality enhancement, and cost reduction through value analysis proposals.
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