This is an introduction to examples of stainless steel guides manufactured by Mitsuya Co., Ltd.
This case involves a sheet metal product made from two types of stainless steel, 2.0t with one piece of each type, and 1.0t with two pieces of one type. The product consists of three layers of 2.0t + 1.0t + 2.0t, with the outer perimeter of the sheet material welded. The difficulty in processing this product lies in the R20 processing instructions on both the inside and outside, as the R of the overlapping sheet materials is different for each. Each sheet material has two types of R processing on the inside and outside, and they must be overlapped without any gaps. Additionally, the 2-6 pilot holes must also align across all three sheets. When we initially received the drawings, it was thought that while it was theoretically and design-wise possible, it would not be feasible for production. However, after producing one prototype and addressing the challenges, we found it possible to manufacture the product.
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basic information
Another difficult point is that we have to make two identical items. The bending technician and the welding technician each made efforts and were able to produce almost the same item. If you look at images 5 and 6, you will see that they have almost the same shape.
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Applications/Examples of results
At Mitsuya Co., Ltd., we take on challenging sheet metal processing products like this project, identify issues, and gather the wisdom of engineers from each process to discuss and overcome these challenges, allowing us to proceed with production. If you have any difficulties with products involving complex sheet metal processing, please feel free to consult Mitsuya Co., Ltd.
Company information
We were founded as a company that handles everything from design to installation of safety covers for dedicated work machines in-house. Currently, based on the technology and knowledge cultivated within this field, we provide a wide variety of sheet metal products, can manufacturing products, machined products, painting, and plating in total collaboration with partner companies, in addition to safety covers. Our in-house design utilizes 3D CAD, which has received positive feedback for being easy to understand when we ask customers to confirm specifications. We specialize in small-lot production of various types, and we strive for continuous technical improvement to respond to customer needs, including short delivery times, quality enhancement, and cost reduction through value analysis proposals.
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