This is an introduction to a case where shelves were created to organize purchased items such as tools, equipment, and sockets within the Mitsuya Corporation factory.
Isn't it the case that in a factory, workers tend to carelessly leave tools and equipment in empty spaces? When there is no designated place to put things, and no space available, it inevitably becomes messy. At Mitsuya Co., Ltd., we regularly organized tools and equipment, but due to the lack of designated places and available space, the aisles became obstructed, and tools, equipment, and sockets became disorganized, leading to damage and disposal. We considered purchasing ready-made shelves, but given the sizes of the tools and equipment we needed to store, the number of shelf tiers, depth, and height did not match, and there were no shelves that fit the available space. Therefore, based on our experience in sheet metal processing, we concluded that we should create shelves of the necessary size ourselves, and we manufactured these shelves as our own products. This product consists of three shelves with a width of 3100 mm and one shelf with a width of 700 mm. The 3100 mm wide shelves are connected and installed together, with the end shelves fixed with anchor bolts, while the 700 mm wide shelf is installed and secured to effectively utilize the space between two other ready-made shelves and a factory column.
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basic information
The main frame of the shelf is made from angle steel 6×50×50 and is a product of canning processing. The shelf boards for placing tools and equipment are made from 2.3t sheet metal processed with punching metal to reduce weight and facilitate cleaning, with angle steel 5×30×30 added as reinforcement on the underside. The back is fitted with square 50 wire mesh to prevent items from falling and to ensure that the neighboring welding area does not become dark due to the shelf. To keep costs down, we purchased paint from a home improvement store and applied it ourselves. By installing the shelf, tools and equipment have been organized and are no longer overlapping, and cables are neatly arranged, ensuring clear passageways and preventing damage to tools and equipment.
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Applications/Examples of results
At Mitsuya Co., Ltd., we have received numerous orders from various customers for different types of can manufacturing, sheet metal processing, and can and sheet metal processing products, and we have been producing them. This time, our workers utilized their experience to measure the factory, tools, and equipment to determine the necessary shelf height, number of tiers, and size of dividers for the shelves that can be installed, including spaces for tools and purchased items. Although these are our own products, they have been completed as excellent can and sheet metal processing shelves that fully leverage our past manufacturing experience. Regarding painting, since these are our own products, we purchased paint from a home improvement store to keep costs down; however, for regular products, Mitsuya Co., Ltd. typically requests painting services from a painting contractor. If you have any concerns about effectively utilizing empty spaces in your factory or creating shelves that fit your company's needs, please feel free to consult with Mitsuya Co., Ltd.
Company information
We were founded as a company that handles everything from design to installation of safety covers for dedicated work machines in-house. Currently, based on the technology and knowledge cultivated within this field, we provide a wide variety of sheet metal products, can manufacturing products, machined products, painting, and plating in total collaboration with partner companies, in addition to safety covers. Our in-house design utilizes 3D CAD, which has received positive feedback for being easy to understand when we ask customers to confirm specifications. We specialize in small-lot production of various types, and we strive for continuous technical improvement to respond to customer needs, including short delivery times, quality enhancement, and cost reduction through value analysis proposals.
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