[Free Case Study Available] Improving Productivity in Machining Using Magnetic Vices for Cutting
Fastech Earth Chain
We will provide a collection of successful cases of improved productivity for free! With Mag Vise, it is possible to shorten setup time and process multiple items simultaneously.
Amid rising various costs, there is a strong demand for reducing production costs. MagVice instantly clamps workpieces using magnetic force generated by lever operation or electricity. This significantly shortens the setup time, which is often time-consuming. Additionally, compared to traditional vises, it can clamp more workpieces, greatly improving processing efficiency and shortening delivery times. When hearing about clamping with magnets, there may be concerns about workpieces moving or chips adhering to the workpiece and interfering with cutting tools. However, if used correctly, there is absolutely no need for such worries. First, we have compiled a collection of processing examples as a MagVice processing case study. We would appreciate it if you could take a look. There is a link on this page for easy downloading. We also have various demo units available. We can bring them to customers for actual processing tests, free of charge. However, please prepare the machine and workpieces. Our sales team will carefully explain the properties of magnets and how to use them to process workpieces more efficiently and effectively.
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basic information
**Features of Magnetic Vices** ■ There are two types: permanent magnetic clamping blocks and electromagnetic chucks. **Features of Permanent Magnetic Clamping Blocks** ■ A cutting magnetic chuck using very powerful neodymium magnets ■ Easy ON/OFF control of magnetic force with lever operation ■ Chucks can be linked together, and linked chucks can have their magnetic force turned ON/OFF with a single lever operation ■ Capable of clamping very large workpieces **Features of Electromagnetic Chucks** ■ A cutting magnetic chuck using very powerful neodymium and alnico magnets ■ Electricity is used only when turning the magnetic force ON/OFF ■ Once the magnetic force is ON, the power supply can be stopped and the cable can be removed ■ Since power supply is not needed while the magnetic force is ON, there is no increase in workpiece temperature **Common Features** ■ Once the magnetic flux completely enters the workpiece, it does not emerge on the surface, thus preventing chips from adhering to the workpiece surface ■ By using induction blocks (magnetic flux conductors), it can accommodate various shapes of workpieces ■ By using distortion removal blocks, it is possible to remove scale from distorted black skin workpieces ■ Wet processing is possible ■ Compatible with various workpiece sizes
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Delivery Time
※In-stock items are available for immediate delivery. Special order items take about 1 to 3 months.
Applications/Examples of results
【Applicable Work Material】 SS400, SC, SCM, FCD, FC, SKD, pre-hardened steel, etc. 【Applicable Work Size】 Various work sizes from small to large workpieces are compatible. 【Applicable Machine Tools】 5-axis control machining centers, vertical machining centers, horizontal machining centers, vertical lathes, lathes, gantry machining centers, etc. 【Applicable Processing Methods】 Scale removal, face milling, groove processing, side processing, hole processing (with conditions), chamfering, etc. 【Automation Support】 Automation support is possible with pallet changers and robotic arms. *Please download the magnetic vice processing case collection to see what types of processing are possible.
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Company information
We propose to our customers our main products, including a patented Taiwanese 5-axis machining center self-centering vise, magnetic vises using electromagnetic and permanent magnet methods, and datum system wire-cutting vises. These products are already being used by customers worldwide, including in Europe and the United States, and they are not only excellent in improving productivity but also highly compatible with automation. In Japan, we have many customers ranging from major manufacturers to small and medium-sized enterprises, including machine tool manufacturers, who have adopted our products. Our goal is to introduce more of these excellent overseas products, particularly from Taiwan, which are still not well-known in Japan, to a larger number of Japanese customers, thereby contributing to the improvement of their productivity and alleviating labor shortages. We specifically address individual customer challenges such as tool selection, problem-solving, and cost reduction strategies. We have a wide range of demo machines available for test machining. It is possible for customers to conduct test machining with the demo machines we bring to them. Once you contact us, our sales representative will respond immediately.