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  6. EV/Hybrid Powertrain System Simulation

EV/Hybrid Powertrain System Simulation

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last updated:Nov 22, 2024

アンドールシステムサポート 自動テストソリューション事業部
アンドールシステムサポート 自動テストソリューション事業部
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Achieving automated testing and verification of EV/hybrid powertrain systems.

The ECU and other controllers that are essential for electric propulsion powertrain systems are extremely important for safe and efficient vehicle operation. Comprehensive sensor and power switching emulation, along with HIL simulation, allows design engineers to obtain the necessary data. With the right data, engineers can simulate actual environmental conditions to optimize control algorithms and conduct non-destructive excursion tests against hazardous external fault conditions (such as motor winding melting) to evaluate the unit's response. It is crucial to find testing solutions that support higher voltages with the flexibility to accommodate both low and high current units requiring power switching in current EVs. By leveraging expertise in electric propulsion systems and thermal management, Pickering's PXI and LXI modules can strategically align appropriate methods with the evolution of powertrain systems.

    Electrical equipment parts
shutterstock_1901808931-ev-powertrain.jpg

EV/Hybrid Powertrain System Simulation

shutterstock_1901808931-ev-powertrain.jpg
shutterstock_1901808931-ev-powertrain.jpg

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【Related Modules】 - PXI/PXIe Sensor Simulation Module - PXI Fault Insertion Module - PXI Digital I/O Module *Our PXI modules can be used with an LXI chassis that can be controlled via LAN.

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Applications/Examples of results

- Emulation of system operation through HIL simulation - Simulation of electric motors using resolvers - Introduction of potential faults through end-switching - Evaluation of temperature sensor environments through RTD simulation - Testing responses to various inputs and outputs using digital I/O

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Examples of PXI utilization for electrical testing: Fault insertion and sensor simulation.

Examples of PXI utilization for electrical testing: Fault insertion and sensor simulation.

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Success case of design reliability verification for vehicle-mounted ECU (Engine Control Unit)

Success case of design reliability verification for vehicle-mounted ECU (Engine Control Unit)

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Example configuration of a functional verification test system using sensor emulation.

Example configuration of a functional verification test system using sensor emulation.

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[Example] ECU Failure Simulation

[Example] ECU Failure Simulation

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Company information

アンドールシステムサポート

アンドールシステムサポート 自動テストソリューション事業部

Industrial Electrical Equipment

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Andor System Support Co., Ltd. is the first company in Japan to commercialize the business of system support, which assists users in system development using cutting-edge computer application technologies. It has been 45 years since its establishment. Looking back to the early days, it was about three years before the advent of microcomputers, which brought about the information revolution. Since then, as a pioneer of system houses in Japan, we have consistently utilized advanced technologies to develop numerous state-of-the-art systems in collaboration with our users, ranging from small mechatronics engineering training materials to large control systems for production lines and logistics transport equipment. We have embedded the concept of system support, which is reflected in our company name, as the foundation of our corporate philosophy, and we consistently carry out user support, not only through development but also through model production for mass production, consulting, market research, personnel training, and maintenance. In response to the new stage of globalization, we are committed to returning to the origins of our company and deepening the trusted system support for our users, while pioneering uncharted territories. Please look forward to Andor as a "trusted support group."

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