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  6. Verification of Cleanability for Long Edge Resistance [Joint Research with Japan Superior Co., Ltd.]

Verification of Cleanability for Long Edge Resistance [Joint Research with Japan Superior Co., Ltd.]

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last updated:Apr 14, 2025

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Introduction to the joint research between Nippon Superia Co., Ltd. and Zestron Japan!

Long-side resistors refer to a type of chip resistor (resistor) on a substrate where the electrodes are arranged along the long side of the component. In recent years, there has been an increase in cases where they are used for high functionality and long-term stability. In this instance, we created a test board using general-purpose rectangular resistors (2012) and long-side resistors (1220), and conducted substrate cleaning using a cleaning agent primarily composed of water (manufactured by Zestron / VIGON PE 304N) and a general-purpose solvent-based cleaning agent primarily composed of organic alkali. For this verification, we received cooperation from Japan Superior, a solder manufacturer, and conducted a detailed analysis comparing the cleanability of both types of resistors. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.

    Printed Circuit BoardOther cleaning machines
【共同研究】長辺抵抗の洗浄性.jpg

Verification of Cleanability for Long Edge Resistance [Joint Research with Japan Superior Co., Ltd.]

【共同研究】長辺抵抗の洗浄性.jpg
【共同研究】長辺抵抗の洗浄性.jpg 2.PNG 3.PNG 4.PNG 5.PNG 6.PNG 7.PNG
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Cleaning Technology for Advanced Electronic Components: Mechanisms and Evaluation Methods for Residual Contamination [Materials]

Cleaning Technology for Advanced Electronic Components: Mechanisms and Evaluation Methods for Residual Contamination [Materials]

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Long-side resistors refer to a type of chip resistor (resistor) on a substrate where the electrodes are arranged along the long side of the component. In recent years, there has been an increase in cases where they are used for the purpose of enhancing functionality and ensuring long-term stability. In this instance, we created a test board using general-purpose rectangular resistors (2012) and long-side resistors (1220), and conducted substrate cleaning using a cleaning agent primarily composed of water (manufactured by Zestron / VIGON PE 304N) and a general-purpose solvent-based cleaning agent primarily composed of organic alkali. For this verification, we received cooperation from Japan Superior Co., a solder manufacturer, and conducted a detailed analysis comparing the cleanliness of both types of resistors.

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Zestron is a global standard "flux cleaning agent manufacturer" based in Germany, with eight locations worldwide. Our cleaning agents are primarily environmentally friendly water-based cleaners that achieve a balance between cleaning performance and safety, while also enabling the reduction of organic solvents, VOCs, and overall usage to lower costs. At our technical center in Kanagawa, customers can choose from inline and batch-type spray cleaning equipment, as well as jet and ultrasonic devices, tailored to their needs, allowing them to test work cleaning under conditions equivalent to those in production environments. In parallel with the cleaning tests, we analyze cleanliness at our analysis center. Utilizing digital microscopes, FT-IR, ion chromatography, and SEM-EDX/EDS, we can detect flux residues that are often overlooked by visual inspection. After the tests are completed, our engineers will provide a technical report detailing recommended processes. *We generally offer support for cleaning process issues free of charge. If you have any requests or challenges related to flux cleaning, please feel free to contact us.

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