Proposal for resin couplers to companies engaged in semiconductor manufacturing.
Resin quick coupler
No grease required; a clean design with non-contact metal. Tool-free yet stable sealing even with frequent attachment and detachment! Ideal resin coupler for ventilation tests and switching operations.
Resin-made one-touch coupler Ideal for frequent connection and disconnection. A resin coupler that achieves non-metal contact, clean operation, and high pressure resistance. This product is a resin-made one-touch coupler used in a set with a socket and a plug. The socket is connected to fixed parts such as walls or manifolds, while the plug connects to movable parts like hoses, allowing for smooth one-touch changes. It is perfect for processes that require multiple connections and switches throughout the day and can also be used for ventilation tests. The internal flow path has a simple straight structure, ensuring that there is no contact with metal parts, making it suitable for processes and applications that dislike metal. Furthermore, it allows for clean operation without the need for grease. The seals use commercially available standard O-rings (P8), making it easy for users to replace them. Additionally, the design places the sealing part inside the plug, maintaining stable sealing performance over long periods. The pressure resistance is high, ranging from -0.1 to 1 MPa, allowing for relatively high pressure handling for a resin coupler. It demonstrates its performance in a wide range of settings, including sites requiring frequent connection and disconnection, processes demanding non-metal contact, and ventilation test applications. *Custom manufacturing is available to meet customer needs. ● For more details, please contact us.
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basic information
Product Composition: Socket + Plug Set Connection Method: One-touch connection (no tools required) Connection Targets: Socket: Fixed part (wall, manifold, etc.) Plug: Movable part (hose, etc.) Flow Path Shape: Straight (linear structure) Fluid Used: Air, helium, etc. Operating Pressure Range: -0.1 MPa (vacuum) to 1.0 MPa (pressurized) Material: Main body: Resin (detailed material depends on product model) Metal non-contact design Seal Material: O-ring (equivalent to P8 / standard specification) Grease Use: Not required (dry operation possible) Cleanliness: High (grease-free, metal non-contact) O-ring Replacement: Easy replacement by the user Seal Structure: Seal arranged inside the plug (protects from wear and scratches on the outer diameter) Durability: Structural design assumes O-ring degradation due to attachment and detachment *Custom manufacturing is available to meet customer needs, so please contact us for further details.
Price information
Please contact us.
Delivery Time
※1 to 1.5 months after the specification is decided.
Applications/Examples of results
◆Ventilation Testing Process Used in the ventilation testing line to confirm the airtightness of products and components. The structure that does not touch metal and the linear flow path contribute to accurate measurements and highly reproducible inspections. ◆Medical Device Manufacturing Line Used for air supply and vacuum lines in a clean environment. It allows for repeated attachment and detachment while maintaining cleanliness and manufacturing efficiency. ◆Air Control for Food and Beverage Machinery Designed to avoid contact with metal, reducing the risk of foreign matter contamination in food and beverages. It can be used with confidence in processes that prioritize food hygiene. ◆Piping Connections in Clean Rooms Ideal for fluid and gas lines within clean rooms due to its grease-free and non-metal contact design. It is also suitable for frequently connected fixtures. ◆Fluid Switching in Experimental Equipment and R&D Environments In R&D environments where rapid switching between numerous devices and testing conditions is required, it can be easily connected with one touch, improving setup efficiency. ◆Production Equipment for Small-Batch, Diverse Production Reduces work time in processes that require frequent fixture changes and line switching. Its lightweight and compact design also lessens the burden on operators.
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Company information
Japan, renowned worldwide for its manufacturing, is recognized globally for its technological prowess in creating high-functionality and high-performance equipment. Our company supports manufacturing from the inspection perspective, particularly excelling in handling fluids such as gases and liquids. When allowing fluids to pass through components, the most important thing is to prevent leaks. Based on our advanced sealing technology, we have been manufacturing products that minimize leaks of various fluids. "Sealing Works" refers to equipment that controls leaks and encompasses various related tasks. Our original equipment, including one-touch seal couplers, aims to assist in better manufacturing. The features of our one-touch couplers are developed with the goal of being easy to handle for anyone with minimal stress. As the number of female and foreign technicians has been increasing recently, we believe that improving workability and facilitating early understanding of work procedures can contribute to the elimination of waste, inconsistency, and overburden. If you are currently unsure about inspection methods, experiencing leaks, or struggling with workability and skill acquisition, please feel free to consult with us.
