Presentation of Case Studies: Introduction to Precision Shearing Press through Shaving Processing
It is possible to produce press parts that suppress deformation and secure a shear surface close to that of FB. We can also suggest shapes that are usually difficult to process but can be achieved with pressing!
Using the "precision shearing processing technology" that we have cultivated over many years, we can suppress "dulling" while ensuring a clean shear surface. This technology allows us to achieve shear surfaces comparable to fine blanking using general-purpose press machines. We can accommodate precision shearing processing with both progressive and single-stroke presses. We will propose a mold method tailored to your quantity lot. Precision shearing processing is a challenging technology to maintain in good production condition, but we are committed to thorough product checks during production and mold maintenance to ensure quality control. 【Features】 ■ Suppresses dulling while ensuring a clean shear surface. ■ We propose shapes that are usually difficult to process but can be achieved with pressing. ■ Trust us with precision shearing processing for material thicknesses up to 6mm. *For more details, please download our catalog or case studies, or feel free to contact us.
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【Solving these concerns】 ■ I want to mass-produce parts that ensure a clean shear surface while suppressing burrs. ■ Currently, I am machining gear teeth, but is it possible to produce them with pressing? ■ I am manufacturing cam function parts, but I would like to finish the sliding surfaces with pressing. ■ There are strict precision and tolerance requirements, but is it difficult with pressing? ■ After pressing, I am finishing with cutting, but I want to complete the processing with pressing only. *For more details, please refer to the related links or feel free to contact us.
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Applications/Examples of results
【Examples (Excerpt)】 ■ Lever gear for power seats ■ Sensor components without sag ■ Cam mechanism components for reclining ■ Precision shear sheet components without sag ■ Door lock base *For more details, please refer to the related links or feel free to contact us.
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We can provide consistent support from prototype development to mass production using molds. We can accommodate plates up to 6 mm and will create molds that combine the application of cold forging technology and precision shearing processing. While a certain level of initial investment is required, there is potential for significant cost reduction compared to existing methods. Please consider utilizing our services for transitioning from existing methods to pressing and for the development of new parts in your press production facility.
![[Technical Document] Proposal for Transitioning to Press Processing Methods](https://image.mono.ipros.com/public/product/image/be2/2000511882/IPROS76437039008254890846.png?w=280&h=280)
