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  6. I tried making a cover to put over the implemented product!

I tried making a cover to put over the implemented product!

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last updated:Aug 20, 2025

システムクリエイト
システムクリエイト
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【Mitarepo】Unfolding 3D data to create "perfect" data!? Tried making a headrest cover | System Create

Mitarepo is a series that introduces what can be done using various products, based on the concept of "I tried doing this!" "ExactFlat for Rhino" allows you to create 2D pattern data from 3D mesh data. With a material database that takes into account the properties and stretch of materials, as well as automatic optimization for sagging and distortion, you can create perfectly sized covers from unfolding data! In previous Mitarepo episodes, we mainly introduced experimental validations, but can we properly unfold items at the implementation level? This time, to verify the capabilities of "ExactFlat," we actually created a cover for a car that includes curves! Can it reproduce curved surfaces? Can it be made to the perfect size? We will explain these points of interest along with the flow of how 3D solid data is unfolded into 2D data and the finish of the completed product. *You can download the materials from the button below.

    Interior partsData conversion softwareOther CAD related software
mitarepo_120_nir.jpg

I tried making a cover to put over the implemented product!

mitarepo_120_nir.jpg
mitarepo_120_nir.jpg
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■What I've tried ■Immediately 2D expansion! ■Setting the seam allowance! ■Now for implementation!

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I would be grateful if those interested in the digitalization of pattern creation and the efficiency improvement of sewing and cut sheet attachment could read this as a hint.

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I tried making a cover to put over the implemented product!

I tried making a cover to put over the implemented product!

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Flat pattern design software "ExactFlat"

Flat pattern design software "ExactFlat"

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Eliminate manual work and digitally unfold from 3D models to 2D.

You can unfold 3D models into flat surfaces! "ExactFlat"

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"ExactFlat" is software that allows for the flattening of 3D shapes with freeform surfaces into 2D. Until now, measurements, prototypes, and modifications were done manually, but by digitizing the process, the workflow is improved, significantly enhancing productivity. It also enables flattening according to finite element algorithms, accommodating different stretchability for each material. ★ Dramatically reduces the steps involved in pattern creation ★ Operates as an add-on to Rhinoceros ★ Minimizes trial and error in pattern creation, mock-ups, and modifications, reducing material consumption and time ★ Corrects and unfolds material distortions, thickness, and stretch rates through integration with a material database

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システムクリエイト

システムクリエイト

Industrial Machinery

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【Proposing the latest and standard equipment for manufacturing through a system】 We are the only company in Japan that can provide a comprehensive proposal for all the equipment necessary for manufacturing, including machine tools, CAD/CAM, 3D printers, 3D scanners, and other 3D digital production tools and instruments. 【Peace of mind with technical support after installation】 With our strength in technical support, we can resolve any concerns of users after installation, such as operation assistance, troubleshooting, and maintenance, all through a single point of contact. 【Extensive display of actual machines】 We have various actual machines set up, allowing you to clarify your operational image through demonstrations and tours before making a decision to implement. 【Manufacturer capabilities】 Additionally, if there are no products with the features desired by users, or if there are products with good features but weak sales power, we will leverage our manufacturer capabilities to release them as uniquely planned in-house products.

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