Dry granulation processing technology using a spray dryer *Contract manufacturing and testing of powders
In addition to spray drying processing, we also offer various powder processing services such as shelf drying, mixer blending, hammer mill crushing, classification, and granulation!
Our company focuses on contract manufacturing and testing of various industrial powders, primarily utilizing spray dryer-based drying and granulation processing technology. Demand has been steadily increasing, and we also accommodate requests for pre-spray drying processes such as liquid preparation (ball mill dispersion, homomixer dispersion, and solution preparation through stirring), enhancing our one-stop service capability and convenience. In addition to spray drying, we also accept the following processing and testing requests: ■ Drying using batch-type shelf dryers ■ Mixing, compounding, and granulation of powders using mixers specialized for powder mixing ■ Dry crushing using hammer mills ■ Classification using vibrating sieves (sieving and removal of coarse foreign materials) Moreover, combinations of these operations are possible. 【Example 1】 Shelf drying of supplied press cakes, followed by crushing with a hammer mill and bagging 【Example 2】 Shelf drying after granulation by stirring, followed by classification with sieving Typically, there is a significant increase in testing requests as the fiscal year-end approaches. While the number of companies capable of undertaking such processing has been decreasing, we are becoming quite busy to meet the strong demand. We recommend that customers considering testing or mass production outsourcing contact us early for meetings and various consultations.
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We will actively participate in exhibitions in 2026! ★Ceramics Japan within High-Performance Materials Week Dates: May 13 (Wednesday) - 15 (Friday), 2026 Venue: Intex Osaka ★Ceramics Japan within High-Performance Materials Week Dates: September 30 (Wednesday) - October 2 (Friday), 2026 Venue: Makuhari Messe ★POWTEX 2026 (formerly Powder Technology Exhibition) Dates: November 25 (Wednesday) - 27 (Friday), 2026 Venue: Tokyo Big Sight (Equipment) 【Osaka Headquarters Factory】 All equipment is from Okawara Kako Ki. ● Lab Machine L-8 Type (Single Cyclone Collection) - Capable of mounting a two-fluid nozzle ● Lab Machine L-8 Type (Bottom Body - Double Cyclone Collection) ● Medium Capacity Machine and Testing Machine OC-16 Type - 2 units 【Fukui Factory (Sabae City)】 ● Lab Machine L-8 Type - Made by Okawara Kako Ki ● Medium Capacity Machine and Testing Machine OC-16 Type - Made by Okawara Kako Ki ● Medium Capacity Machine FOC-20 Type - Made by Okawara Kako Ki The powder size that can be produced with the lab machine, using the disc spray method, has an average particle diameter of 20-40μm. The L-8 Type can also produce fine particles around 10μm by using a two-fluid nozzle.
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**What is Spray Drying?** It is a technology that instantly dries a liquid by spraying it in a drying chamber to create fine droplets, utilizing the surface tension of water to produce spherical and highly flowable granules. Our company's specialty is contract manufacturing, and we actively accept trials and pilot production aimed at mass production, as well as drying and granulation tests in the early stages of research and development. Tests that are not intended for mass production are also welcome. - We can accommodate OEM in ton units. We can also produce concentrated solutions! - Prototype production of small quantities, around 100g, is also acceptable. Confidentiality guaranteed!
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![Basic Knowledge of Spray Drying Chapter 1 [Materials]](https://image.mono.ipros.com/public/catalog/image/01/5d6/681820/IPROS17412001262871967608.jpeg?w=120&h=170)
![Basic Knowledge of Spray Drying Chapter 2 [Materials]](https://image.mono.ipros.com/public/catalog/image/01/df2/681822/IPROS15857330702043817739.jpeg?w=120&h=170)
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Our company is engaged in the business of contract manufacturing spray-dried powders. Since our establishment, we have been involved in the development, manufacturing, processing, and sales of various powders through the production of inorganic pigments. We aim to provide quality that satisfies our customers through liquid preparation and granulation technology using spray dryers. We can accommodate requests from liquid to powder, granules, a variety of products, small lots, and prototypes, so please feel free to contact us if you have any needs. 【For customers with the following challenges or concerns!】 ■ Unable to conduct tests or prototypes due to lack of spray drying equipment and know-how ■ Want to test what kind of powders can be produced with a spray dryer in small quantities ■ Need support for a variety of products in small quantities ■ Production volume is insufficient for in-house manufacturing ■ Cleaning equipment and factories is cumbersome ■ Need samples for sales activities immediately
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