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  6. Dry granulation processing technology using a spray dryer *Contract manufacturing and testing of powders

Dry granulation processing technology using a spray dryer *Contract manufacturing and testing of powders

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last updated:Aug 28, 2026

日華化成
日華化成
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From raw material adjustment to granulation and powdering, we meet our customers' diverse needs with spray drying technology!

Focusing on drying granulation processing technology using a spray dryer, we also accommodate requests for the preceding process of liquid preparation (such as ball mill dispersion, homomixer dispersion, and solution preparation through stirring), enhancing our one-stop service capability and convenience. 1. Support from small-scale testing to mass production We can handle everything from approximately 100g of testing to mass production on a scale of several tons. With nine spray dryers, we achieve flexible powder processing tailored to needs, from development and consideration to full-scale production. 2. Consistent support from raw material preparation to granulation In addition to spraying supplied liquids, we also accommodate liquid preparation through ball mill grinding and homomixing. Equipped with testing machines compatible with organic solvents, we can process a wide range of formulations. 3. High-quality production through thorough cleaning We disassemble the equipment after each production run and minimize contamination risk through thorough hand washing. We maintain a quality control system with zero contamination complaints. Every year, we see a significant increase in testing as we approach the end of the fiscal year. While there are few companies that undertake spray drying processing, we are quite busy responding to strong demand. We recommend early inquiries for customers considering testing or mass production outsourcing, as well as those wishing to discuss meetings or various consultations.

    Chemicals
二流体ノズル.JPG

Dry granulation processing technology using a spray dryer *Contract manufacturing and testing of powders

二流体ノズル.JPG
二流体ノズル.JPG FOC-20.jpg OD-50_1階部分.jpg OC-16.jpg L-8.JPG CL-8.JPG
  • Related Link - https://nikkakasei.com
  • Special site - Product/service details - https://pr.mono.ipros.com/nikkakasei/product/

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We will actively participate in exhibitions from 2026 to 2027! ★Ceramics Japan within High-Performance Materials Week Dates: September 30 (Wednesday) to October 2 (Friday), 2026, Makuhari Messe ★POWTEX 2026 (International Powder Technology Exhibition) Dates: November 25 (Wednesday) to 27 (Friday), 2026, Tokyo Big Sight ★TCT Japan 2026 (Exhibition of 3D Modeling and AM Technology) Dates: December 16 (Wednesday) to 18 (Friday), 2027, Tokyo Big Sight ★Ceramics Japan within High-Performance Materials Week Dates: February 18 (Wednesday) to 20 (Friday), 2027, Port Messe Nagoya ★Ceramics Japan within High-Performance Materials Week Dates: May 12 (Wednesday) to 14 (Friday), 2027, Intex Osaka (Equipment: Manufactured by Okawara Kako) 【Osaka Headquarters Factory: 6 units】 ● Lab machine L-8 (Cyclone single collection) ● Lab machine L-8 (Body bottom, cyclone double collection) ● Organic solvent compatible lab machine CL-8 ● Medium-sized machine and testing machine OC-16, FOC-20 ● Mass production machine OD-50 【Fukui Factory: 3 units】 ● Lab machine L-8 type ● Medium-sized machine and testing machine OC-16, FOC-20

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Applications/Examples of results

**What is Spray Drying?** It is a technology that instantly dries a liquid by spraying it into fine droplets in a drying chamber, utilizing the surface tension of water to create spherical, highly flowable granules. Our company specializes in contract manufacturing, actively accepting trials and pilot production aimed at mass production, as well as drying and granulation tests in the early stages of research and development. Tests that are not intended for mass production are also welcome. - We can accommodate OEM in ton units. We can also manufacture concentrated solutions! - We can produce small quantities, around 100g, for prototypes only. We will enter into a confidentiality agreement with your company!

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Model number overview
L-8 type device It is a testing machine. It can granulate from 20 to 40 μm.
OC-16 type device It is a test machine and medium-scale production machine. It is suitable for granulation of about 60μm or less.
FOC-20 type device It is suitable for granulation of ceramics. This is for granulation up to about 90μm!
OD-50 type device It is a mass-produced machine. Depending on the conditions, it can produce up to about 500 kg per day.
CL-8 type device It is a testing machine for organic solvent compatibility.

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Spray drying using a two-fluid nozzle - Microparticle granule manufacturing test

Spray drying using a two-fluid nozzle - Microparticle granule manufacturing test

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Basic Knowledge of Spray Drying Chapter 2 [Materials]

Basic Knowledge of Spray Drying Chapter 2 [Materials]

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Basic Knowledge of Spray Drying Special Edition Frequently Asked Questions [Q&A and Technical Documents]

Basic Knowledge of Spray Drying Special Edition Frequently Asked Questions [Q&A and Technical Documents]

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We will introduce a spray dryer (laboratory equipment) compatible with organic solvents!

We will introduce a spray dryer (laboratory equipment) compatible with organic solvents!

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Notice of participation in "High-Performance Materials Week" from September 30 (Wednesday) to October 2 (Friday), 2026.

  • Seminar・Event

Nichiwa Chemical Co., Ltd. will be exhibiting at the "High-Functionality Materials Week" held at Makuhari Messe. This exhibition is one of the largest in the world, showcasing cutting-edge materials such as high-performance materials, films, plastics, metals, ceramics, and sustainable materials all in one place. In addition to materials, various technologies related to the materials industry, including development, manufacturing, and processing machinery, bonding and joining technologies, as well as inspection, measurement, and analysis equipment, will also be exhibited. We look forward to your visit.

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日華化成

日華化成

Manufacturing and processing contract

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Our company is engaged in the business of contract manufacturing spray-dried powders. Since our establishment, we have been involved in the development, manufacturing, processing, and sales of various powders through the production of inorganic pigments. We aim to provide quality that satisfies our customers through liquid preparation and granulation technology using spray dryers. We can accommodate requests from liquid to powder, granules, a variety of products, small lots, and prototypes, so please feel free to contact us if you have any needs. 【For customers with the following challenges or concerns!】 ■ Unable to conduct tests or prototypes due to lack of spray drying equipment and know-how ■ Want to test what kind of powders can be produced with a spray dryer in small quantities ■ Need support for a variety of products in small quantities ■ Production volume is insufficient for in-house manufacturing ■ Cleaning equipment and factories is cumbersome ■ Need samples for sales activities immediately

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