This explains ceramic pins that excel in hardness, heat resistance, and wear resistance.
Ceramic pins are widely used in the fields of low-voltage electronics, home appliances, electronic components, and semiconductors as parts that excel in hardness, heat resistance, and wear resistance.
Ceramic pins are widely used in the fields of low-voltage electronics, home appliances, electronic components, and semiconductors as parts with excellent hardness, heat resistance, and wear resistance. In particular, ceramic pins that possess these three characteristics are essential for precision components that require use in harsh environments. Sanwa Creation Co., Ltd. conducts high-precision pin processing using various ceramic materials such as alumina, zirconia, silicon nitride, and silicon carbide. ◇ Features of ceramic pins with excellent hardness, heat resistance, and wear resistance Among ceramic materials, alumina, zirconia, silicon nitride, and silicon carbide each have outstanding properties. Ceramic pins with excellent hardness, heat resistance, and wear resistance demonstrate stable performance in the fields of electronic components, low-voltage electronics, and semiconductors. Using a variety of materials such as alumina, zirconia, silicon nitride, and silicon carbide, they are available in diverse shapes including round pins, triangular pins, and oval pins. High-precision and high-quality ceramic pins support the field of precision machining.
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basic information
◇Processing Technology Supporting High Precision At Sanwa Creation, we utilize nanogrinding technology and centerless grinding technology to achieve high precision in ceramic pins. We accommodate not only round pins but also various shapes such as triangular, square, and oval, ensuring an outer diameter tolerance of ±0.5μm. By using diamond grinding wheels, we achieve a smooth surface finish and excellent wear resistance. ◇Quality Control and Support We have obtained ISO9001 certification and attach an inspection report to all ceramic pins. Calibration certificates can also be issued as needed, ensuring thorough quality control. We are flexible in accommodating both cases where we only perform processing with supplied materials and cases where we handle material procurement as well.
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1. Zirconia Pin Gauge The zirconia pin gauge, manufactured for measuring the inner diameter of electronic components, is invaluable in inspection processes that require precision due to its excellent hardness and insulation properties. - Shape: Round pin - Dimensions: φ0.5×L30mm - Accuracy: Less than 1/1000mm - Features: High hardness, wear resistance, insulation - Application: Gauge for electronic component inspection 2. Zirconia Push Pin The zirconia push pin is used to push products up in semiconductor manufacturing lines. It maintains its shape even in high-temperature environments, making it ideal for processes that require heat resistance. - Shape: Oval (special shape) - Dimensions: φ0.8×L20mm - Accuracy: Less than 1/1000mm - Features: High heat resistance, non-magnetic - Application: Push pin for semiconductor transport devices
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Company information
Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
