[VA/VE Case] Automated chamfering process with machinery to achieve quality stabilization.
To efficiently perform chamfering, it is necessary to automate the process using machines!
We would like to introduce a case where the chamfering process was automated with machinery, achieving stabilization of quality. In sheet metal processing, there are often times when chamfering of corners and edges is necessary. However, performing chamfering in the usual way can lead to increased time and costs due to manual processing. Therefore, our company proposed to carry out chamfering with machinery and implemented automation. We used a mold that creates a tapered cutting surface, and after processing, it was completed with laser machining. 【Case Overview】 ■Before - Performing chamfering in the usual way incurs time and costs due to manual processing. ■After - We proposed to carry out chamfering with machinery and implemented automation. - There were no instances of forgetting to chamfer, which also contributed to the stabilization of quality. *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
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