Improvement of product quality, cost reduction, and efficient production have been achieved!
We would like to introduce a case study of the processing of our semiconductor inspection equipment enclosures. By reducing burr removal work through laser processing and automating operations such as bar rolling, tapping, and molding, we have shortened work time and improved quality. Furthermore, the adoption of a riveted structure that does not use welding has resulted in lower product distortion and cost reduction. The riveted structure takes up less space compared to welding and is easy to modify, allowing for the production of only the necessary quantities at the necessary times, even for large products. 【Case Overview】 ■ Material: SUS430-KD ■ Dimensions: 1070x1000x1600 ■ Processing Method: Riveting and Assembly *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
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