Aluminum welding by SSW for automobiles
Keihin Ramtech Corporation
Contributing to the lightweighting of automobiles with innovative technology in aluminum welding.
In the automotive industry, weight reduction has become an important issue for improving fuel efficiency and reducing environmental impact. Aluminum materials are being increasingly adopted for vehicle bodies due to their lightweight yet high strength. However, traditional welding methods have faced challenges such as deformation and strength reduction due to thermal distortion. SSW (Synchronous Stir Welding) achieves high-speed welding with low heat input, addressing these issues. It enables precise joining of aluminum materials, contributing to vehicle lightweighting and quality enhancement. 【Application Scenarios】 - Assembly of precision press parts using aluminum materials, such as cooling panels - Joining of vehicle frame and body components - Other areas requiring the joining of aluminum parts 【Benefits of Implementation】 - Improved fuel efficiency through weight reduction - Enhanced safety due to high joining strength - Suppression of deformation caused by thermal distortion, resulting in high-quality products - Consistent support from design to manufacturing and inspection
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**Features** - High-speed welding possible at low heat input (approximately 150°C) - Minimal thermal distortion - Precise adjustment of joint depth possible (0.05mm range) - Compatible with a wide range of plate thicknesses from thin to thick **Our Strengths** We have established a consistent production system that covers everything from design support to the manufacturing of pressed parts, assembly, and inspection. With over 50 years of experience in supporting the prototype development of automotive parts and a quality assurance system backed by ISO9001, ISO14001, JISQ9100, JIS45001, and TISAX certifications, we provide comprehensive support for our customers' manufacturing needs.
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Heat sinks or battery cases for EV onboard batteries, cooling panels for servers in data centers, tailored welding, etc.
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Topia has been supporting the development of new products and parts for industrial products such as automobiles as a leading company in prototyping for over 50 years. Prototyping is an essential process for evaluating the functionality and shape of products and parts, recognized as a fundamental aspect of manufacturing both now and in the past. Our company is a specialized manufacturer capable of handling the entire manufacturing process, from technical coordination to 3D design, engineering, mold making, machining, sheet metal work, laser processing, welding, inspection and measurement, and mass production. We have four production bases in the United States, one in China, and sales offices around the world, responding to various needs as a global company.
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