Hacadly 3D Inspection - Automated manufacturability checking for 3D CAD data
Hacadly 3D Inspection
Analyze 3D CAD data automatically to check whether it can actually be manufactured. 50+ standard rules, plus your own.
Hacadly 3D Inspection automatically analyzes 3D CAD data and detects violations of manufacturing and machining rules for sheet metal, machined parts and assemblies. A CAD interference check looks at whether the geometry is consistent. Hacadly 3D Inspection looks at something different: whether that geometry can actually be made. Violations are reported per feature - "Hole #4", "Bend #3" - together with the reason, the measured value and the allowed limit, and are highlighted in red on the 3D model, so even less experienced engineers can fix them directly. Severity is configurable in three levels (violation / warning / verification) against your own standards, so you can separate "must stop" violations from "worth noticing" warnings. [Typical challenges] - Design reviews and inspection work are eating into engineering hours - Judgement criteria depend on a few veteran engineers - Missed issues turn into rework at the prototype and mass-production stages
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basic information
- Supported CAD: iCAD SX, SOLIDWORKS (support for other CAD systems is being expanded - please ask us) - Supported OS: Windows - Delivery: CAD add-in / companion application (distributed as a ZIP archive) - Setup: one-time CAD integration setup plus license key activation - Standard inspection rules: 50+ - Sheet metal: 33 rules (holes / bends / turret punching / welding / tapping) - Milling: 12 rules (slots and pockets / internal corner radii / pilot holes / threaded holes) - Turning: 11 rules (outer diameter / inner diameter / face / chucking) - Assembly (e.g. distance between welds and holes) - coverage expanding - Result categories: violation / warning / verification / pass (severity configurable per rule) - Rule sets: save and switch named sets; distribute across sites via JSON files - Reports: single HTML file including the 3D model (optional AES-256 password protection) - Security: analysis and inspection run locally; the only external communication is license activation (when using the algorithm-based checks only)
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Applications/Examples of results
[Applications] - Automating pre-release design checks (self-checks by designers, double-checks by reviewers) - Design standardization: turn in-house design standards and equipment constraints into rules, then distribute them as JSON so departments, sites and suppliers all work to the same criteria - Cost control: make "expensive to machine" geometry a detection rule as well - shapes that add chucking operations, corner radii that require special tooling - so cost-heavy designs are not released unnoticed - Knowledge transfer: every rule carries the reason it exists and an explanatory diagram, so inspection itself becomes training material [Estimated effects (our ROI model)] - Detect 25% of machining issues and rework at the design stage - Reduce veteran engineers' review and question-handling workload by 40% - Payback in approximately 6 months (annual benefit approx. 6.4 million JPY, first-year ROI approx. 2.0x) * Model case: 8 mechanical designers, 300 million JPY of outsourced machining per year, 100 rework cases per year. A worksheet is available so you can run the calculation with your own figures. [Intended users] Design engineers / design reviewers / manufacturing and production engineering / engineering managers
Detailed information
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[STEP 1] Select the target: choose the whole model or individual parts. Selecting what to inspect is all the preparation needed.
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[STEP 2] Confirm the components: the process type (sheet metal / machined part / weld bead) and material are estimated automatically from the model, and the applicable rules switch accordingly.
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[STEP 3] Run the inspection: one click inspects everything. Several hundred models can be inspected per minute (when inspecting in iCAD).
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[STEP 4] Review the results: violations and passes are listed per feature with the reason and measured values, and you can re-inspect straight after fixing the model.
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Company information
WOGO Inc. automates design work in manufacturing using 3D geometry processing and AI. Under the "Hacadly" brand we provide automated inspection that detects machining limits and interference between parts directly from 3D CAD data, automated drafting that generates 2D drawings from 3D models, CAD design automation that turns design rules and know-how into programs, and design knowledge AI such as similar-drawing search and an AI platform for design information. We also work with customers on collaborative technology development: 3D data analysis and editing, 3D scanning, and building AI data platforms. By reducing the hours spent on inspection, drafting and design - and by capturing veteran engineers' judgement criteria as a company standard - we help our customers pass on their design expertise.
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