Stabilizing gas analysis flow using high-precision extrusion molding of fine-pore ceramics.
In the environmental measurement industry, particularly in gas analysis, it is important to accurately control the gas flow rate to ensure measurement precision. Even slight fluctuations in flow rate can compromise the reliability of analysis results. Fine-pore and porous ceramics can be manufactured with minimum inner diameters of φ0.02mm, achieving stable flow control and enabling highly accurate gas analysis. 【Application Scenarios】 - Gas sensors, gas concentration measurement components - Gas and liquid filters - Flow paths for analytical instruments 【Benefits of Implementation】 - Improved measurement accuracy through flow stabilization - Enhanced reliability in the analysis of corrosive gases and liquids - Increased reliability in high-temperature environments
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【Features】 - Capable of producing holes from φ0.02mm to a length of 100mm using proprietary technology. - Can manufacture deep holes with freely adjustable wall thickness from thin to thick. - Contributes to stable flow and pressure loss reduction in fluid control components due to stable inner diameter dimensions. - Capable of producing fine holes with an aspect ratio of 200 or more, even those with a diameter of less than 1mm. - High aspect ratio holes are through the extrusion direction. 【Our Strengths】 PILOT Fine Ceramics is a unique ceramic product that utilizes core technologies such as kneading, extrusion molding, and firing, developed through our mechanical pencil expertise. With our uniquely developed extrusion molding equipment and firing know-how, we create highly dense, high-strength, and high-purity ceramics that are precisely formed and uniformly fired. Furthermore, by adding secondary processing, we can provide high precision (micron order) dimensional accuracy for inner and outer diameters and surface smoothness (sub-micron order) in surface roughness.
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The above figures are for reference only, so please verify them with the actual dimensions used in your prototypes.
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Company information
Pilot Corporation is a comprehensive writing instrument manufacturer that produces and sells fountain pens, ballpoint pens, mechanical pencils, markers, and other writing instruments. In addition, the company also develops businesses that apply its writing instrument manufacturing technology to stationery such as diaries and notebooks, toys, rings, and ceramic products. With a long history of delivering writing instruments to people all over the world for over 100 years, our writing instruments are currently used in more than 190 countries and regions worldwide. By utilizing the "technology derived from writing" that we have cultivated over the past 100 years, we aim to support people, society, and culture in areas beyond "writing."
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