Supports large diameters with water jet processing.
Processing Case Overview Product Name: Glass Cloth Gasket Dimensions: φ526 × φ450 (PCD496) This case is an example of processing a large-diameter glass cloth gasket used in electric furnace-related equipment. We adopted water jet processing without using a mold to meet specifications that require circumferential accuracy and hole position accuracy. While utilizing the material properties designed for use in high-temperature environments, we ensure stable dimensional reproducibility and assembly compatibility. Product Features (Glass Cloth) 〇D5400 This is a gasket made by applying natural rubber to glass cloth and molding it into a specified shape. It has excellent thermal insulation properties and is environmentally friendly as it is non-asbestos. There are processing methods such as sewing, allowing for large-diameter processing. It is also used in high-temperature duct sealing applications.
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Processing Method (Water Jet Cutting) 〇 Water Jet Cutting - Features Fixed Text Water jet cutting is a hydraulic cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that are significantly improved compared to conventional manual processing result in stable processing accuracy. The taper of the cut surface from press processing can also be improved with water jet cutting. Daiko's Capability At Daiko, we provide comprehensive support for gasket processing using glass cloth, from material selection based on application and usage environment to proposing optimal processing methods and shape considerations. We possess processing equipment capable of handling large diameter shapes and have extensive experience in prototyping, small lots, and custom shapes. Furthermore, even if the drawings are not well-prepared, we can proceed from shape consideration to processing based on physical confirmation or simple sketches.
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Q&A Q. Can you accommodate large diameter sizes? A. Yes, we can handle large diameter shapes by utilizing our state-of-the-art water jet processing equipment. Q. Do you have experience processing glass cloth materials? A. Yes, we have a track record of processing various equipment applications, and we manufacture with condition settings that take material properties into account. Q. Can you accommodate prototypes and small-scale production? A. Yes, since no molds are required, we can flexibly respond from prototypes and small lots to mass production. For processing glass cloth gaskets, contact Daiko. Daiko provides comprehensive support for various industrial sealing materials, including glass cloth gaskets, from material selection to processing method proposals and shape considerations. We also welcome inquiries for prototypes, small lots, and custom shapes, so please feel free to contact us.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
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