Supports circular shapes with PCD holes using water jet processing.
Processing Case Overview Product Name: Glass Cloth Gasket Dimensions: φ155 × φ90 (PCD130, 15φ-4) This case involves the processing of a circular gasket made from glass cloth material (3.2t with tape). In addition to outer and inner diameter processing, it includes bolt holes specified by PCD, and was manufactured for sealing applications in industrial equipment flanges. To maintain the unique layered structure of the fiber material, water jet processing, which allows for non-contact machining, was adopted, achieving both dimensional accuracy and reproducibility. Product Features (Glass Cloth) 〇D5400 This gasket is made by applying natural rubber to glass cloth and molding it into a specified shape. It has excellent thermal insulation properties and is environmentally friendly as it is non-asbestos. There are various processing methods, including sewing, allowing for large diameter processing. It is used for high-temperature duct sealing.
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Processing Method (Water Jet Cutting) 〇 Water Jet Cutting Features Fixed Text A water jet is a hydraulic cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that were significantly affected by traditional manual processing are greatly improved, resulting in stable processing accuracy. The taper on the cutting surface from press processing can also be improved with water jet cutting.
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Q&A Q: Is it possible to achieve high-precision processing with glass cloth materials? A: High-precision processing is possible with water jet cutting while maintaining the fiber structure. Q: Can you accommodate prototyping and small-scale production? A: We flexibly support prototyping and small-lot processing based on drawings. Q: Is it possible to consult on material selection according to application? A: We will propose the optimal materials and configurations based on the usage environment and conditions. For processing glass cloth gaskets, contact Daiko. Daiko provides comprehensive support for various industrial sealing materials, including glass cloth gaskets, from material selection to processing method proposals and shape considerations. Feel free to consult us about prototyping, small lots, and custom shapes.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
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