Achieving high-precision hole machining in mold forming! Carbide triangular prism reamer.
In the mold industry, the precision of hole processing, which affects product quality, is crucial. Especially to ensure the accuracy of the product after molding, high precision in hole processing within the mold is required. When it comes to hole processing of brittle materials, which is difficult to handle with conventional tools, issues such as precision, tool durability, and cost become challenges. Our triangular prism reamer addresses these challenges with high coaxial precision achieved through one-chuck processing and the use of carbide material. 【Application Scenarios】 * Hole processing of mold components * Hole processing of molded products requiring high precision * Hole processing of brittle materials 【Benefits of Implementation】 * Improved product quality through high-precision hole processing * Reduced processing time through one-chuck processing * Increased tool life due to carbide material
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basic information
【Features】 * Special-shaped reamer made of cemented carbide in an equilateral triangle * High coaxial accuracy achieved through one-chuck processing (within 1µm) * High-precision hole finishing for brittle materials * Cutter diameter sizes: φ0.5 to φ2.0 (other sizes available upon consultation) * Orders from small lots and detailed size specifications are possible 【Our Strengths】 * Micro precision machining technology: minimum outer diameter φ0.01 and outer diameter tolerance ±0.0001, roundness 0.0001mm * Compatibility with various materials: cemented carbide, zirconia, alumina, etc. * Quality assurance system certified by ISO9001 * Consistent support from material procurement to processing * Capable of handling small lots from one piece to large lots of tens of thousands of pieces
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Applications/Examples of results
It is used for high-precision hole finishing in the jewelry field.
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Company information
Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
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