Support for irregular contours using water jet processing.
■Overview of Processing Example Product Name: PVC Plate Irregular Hexagonal Parts Dimensions: 120W × 136L (R5-4) This case is a processing example of PVC plate parts used inside industrial equipment. The outer shape is an irregular hexagon, and since standard sizes could not accommodate this, custom processing was required. Under conditions where mounting accuracy and shape reproducibility are demanded, water jet cutting was adopted, allowing for processing according to the drawings without the use of a die, resulting in stable quality production.
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■Product Features (PVC Plate) 〇PVC Plate It has excellent chemical resistance, flame retardancy, and weather resistance, making it suitable for use in various environments. It has high workability, allowing for easy bonding, welding, and bending, and is used for industrial partition panels, covers, and store displays. It is inexpensive and highly versatile, used in a wide range of applications such as water supply and drainage pipes, building materials, and furniture leather. ■Processing Method (Water Jet Cutting) Water jet cutting is a hydraulic cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the spray nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that are typically achieved through manual processing are significantly improved, resulting in stable processing accuracy. The taper of the cut surface from press processing can also be improved with water jet cutting.
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■Q&A Q: Why was the irregular hexagonal shape necessary? A: It is to ensure secure fixation while avoiding interference with components, in accordance with the space shape around the mounting area. Q: Is it possible to accommodate small lots or prototypes? A: Since water jet processing does not use molds, it can accommodate prototypes, small lots, and custom shapes. Q: Can I consult even if the drawings are not finalized? A: We can respond from the stage of shape consideration and processing methods based on the usage environment and mounting conditions. ■For PVC plate processing, contact Daiko At Daiko, we provide comprehensive support for resin plate processing for industrial equipment, from material selection to processing method proposals and shape considerations. Utilizing water jet processing, we can flexibly accommodate irregular shapes, custom dimensions, prototypes, and small lot production.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
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