Automated Manufacturing Robot System for Multi-Core Wire Harnesses for Home Appliance Manufacturers
Equipped with AI! Automating cable processing to improve production efficiency.
In the home appliance industry, there is a growing demand for diversification of products and shorter delivery times, which necessitates improvements in the manufacturing efficiency of wire harnesses. In particular, building a flexible production system is crucial to accommodate small-batch production of various types. Manual manufacturing of wire harnesses can be time-consuming and labor-intensive, potentially becoming a bottleneck in productivity. Our multi-core wire harness automatic manufacturing robot system automates cable cutting, sheath stripping, wire processing, and terminal processing, significantly enhancing production efficiency. 【Usage Scenarios】 - Manufacturing wire harnesses for home appliances - Responding to small-batch production of various types - Reducing production lead times 【Benefits of Implementation】 - Increased productivity - Reduced labor costs - Stabilized quality
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【Features】 - Automation of cable cutting, outer sheath stripping, wire processing, and terminal processing - Automatic product judgment function using AI - Adoption of a 4Kg portable 6-axis vertical multi-joint robot - Compatible with multi-core cables ranging from VCTF 0.15sq to 0.25sq - Optional inspection AI system and discharge system available 【Our Strengths】 - Extensive track record as a manufacturer of cable, wire, tube, and sheet production equipment - High technical capabilities as a robot system integrator (SIer) - Collaboration with major robot manufacturers, including Mitsubishi Electric - Development of inspection systems utilizing AI technology - The largest domestic development base and verification of elemental technologies with 30 robots
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.