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  5. Articulated Robot
  6. Automated Manufacturing Robot System for Single-Core Wire Harnesses in the Robotics Industry

Automated Manufacturing Robot System for Single-Core Wire Harnesses in the Robotics Industry

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last updated:Mar 25, 2026

HCI
HCI
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Fully automated from mark tube insertion to crimping! Mitsubishi Electric robot system.

In the robotics industry, there is a demand for responsiveness to diverse products and rapid adaptation to changing needs. In particular, the flexibility of the wire harness manufacturing process is a crucial factor that influences the ability to handle small-batch production and customization. Manual wire harness manufacturing comes with risks such as quality variability, increased labor costs, and delays in delivery. Our industrial robot systems address these challenges and establish a highly flexible production system. 【Usage Scenarios】 - Small-batch production of various types - Customized wire harness manufacturing - Wire harness manufacturing during the prototyping and development stages 【Benefits of Implementation】 - Reduction of quality defects - Strengthening of cost competitiveness - Liberation from the constraints of manual labor - Contribution to the development of new products

    Articulated Robot
スクリーンショット

Automated Manufacturing Robot System for Single-Core Wire Harnesses in the Robotics Industry

スクリーンショット (40).png
スクリーンショット (40).png
  • Related Link - https://www.hci-ltd.co.jp/
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**Features** - Fully automated from the insertion of the marker tube to the crimping of terminals - Utilizes Mitsubishi Electric's 6-axis industrial robots - Operates on a 200V AC 60Hz three-phase power supply and 0.4MPa air source - Automates the wire harness manufacturing process - Contributes to quality improvement and cost reduction **Our Strengths** - Extensive track record as a manufacturer of cable and wire production and inspection equipment - Expertise as a robot system integrator (SIer) - Collaboration with major robot manufacturers such as Mitsubishi Electric - Accelerated verification of core technologies and development of robot and AI systems - Support from consulting services

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HCI

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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.

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