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  5. Articulated Robot
  6. Automated Wire Harness Manufacturing Robot System for Home Appliance Manufacturers

Automated Wire Harness Manufacturing Robot System for Home Appliance Manufacturers

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last updated:Mar 26, 2026

HCI
HCI
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Fully automated from mark tube insertion to crimping. Improved production efficiency.

In the home appliance industry, improving production efficiency is essential due to the diversification of products and intensifying cost competition. The wire harness manufacturing process involves a lot of manual labor, leading to issues with quality variation and labor costs. Our industrial "Single-Core Wire Harness Automatic Manufacturing Robot System" automates the wire harness manufacturing process, contributing to a reduction in quality defects and strengthening cost competitiveness. It eliminates the constraints of manual labor and enables new product development. 【Usage Scenarios】 - Manufacturing lines for home appliances - Mass production of wire harnesses - Thorough quality control 【Benefits of Implementation】 - Increased productivity - Stabilized quality - Cost reduction - Reduction of human errors

    Articulated Robot
スクリーンショット

Automated Wire Harness Manufacturing Robot System for Home Appliance Manufacturers

スクリーンショット (40).png
スクリーンショット (40).png
  • Related Link - https://www.hci-ltd.co.jp/
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**Features** - Fully automated from the insertion of the marker tube to the crimping of terminals - Utilizes Mitsubishi Electric's 6-axis industrial robot - Compatible with AC200V 60Hz three-phase power supply and air source of 0.4MPa **Our Strengths** We are a manufacturer of cable, wire, tube, and sheet production and inspection equipment, established in 2002. As a robot system integrator, we propose optimal systems tailored to our customers' needs. We accelerate the verification of core technologies and the development of robot and AI systems to support our customers in solving their challenges.

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Wire harness

Wire harness

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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.

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