Protein dispersion and mixing system for beverage manufacturing (solid-liquid mixing)
Inline solid-liquid mixing system
Suppressing sedimentation and evenly dispersing the protein.
In the manufacturing of protein drinks, issues such as "clumping," "residue," and "sedimentation/separation" are not merely due to insufficient stirring, but are caused by factors such as powder input conditions, wettability, and the design of mixing and dispersion processes. Particularly during high-concentration formulations or the addition of functional materials, variations in quality and reduced reproducibility become problematic. Shibuya Kogyo's solid-liquid mixing and dispersion system is designed as an integrated solution from powder supply to mixing, dispersion, and formulation, enhancing the solubility and dispersion stability of proteins. Through process optimization tailored to material properties and viscosity conditions, it achieves clump suppression, uniform dispersion, and prevention of sedimentation. We provide consistent support from the research and development stage to mass production equipment, ensuring quality reproducibility during scale-up. This contributes to stable production and quality improvement in food applications. Please consult us about your current challenges.
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basic information
- Integrated design possible from powder input to dispersion mixing and formulation - Supports suppression of agglomeration in powders that are prone to clumping, such as proteins - Dispersion process design considering improved wettability in liquids - Supports uniform dispersion and prevention of sedimentation and separation during high concentration formulations - Achieves stable quality reproducibility through inline continuous processing - Compatible with both batch and continuous processes - Custom design support according to raw material characteristics and viscosity conditions - Scalable from research and development to mass production equipment
Price information
It varies depending on the specifications.
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Applications/Examples of results
- Dispersion and mixing process for protein beverages (whey, soy, etc.) - Uniform dispersion and sedimentation prevention for high-concentration protein beverages - Suppression of clumping and improvement of solubility for powdered raw materials - Uniform dispersion of functional ingredients (dietary fibers, vitamins, etc.) - Dispersion and mixing process for beverages containing thickeners and stabilizers - Solid-liquid mixing process in dairy products and alternative milk - Continuous mixing and stable supply in beverage manufacturing lines - Consideration of scale-up from research and development to mass production
Detailed information
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The globally renowned IKA Group and Shibuya Kogyo have been collaborating on business and technical partnerships since 2010, working together on inline continuous dispersion systems.
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Inline solid-liquid mixing pilot plant. It achieves stable dispersion while suppressing agglomeration of high-viscosity and cohesive materials such as CNF through continuous mixing. It supports space-saving and short processing times, allowing for consistent scale-up considerations from research and development to mass production.
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It is a small experimental device that can be used on a tabletop. It can be utilized in the early stages of process evaluation.
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Company information
Our company is headquartered in Kanazawa City, Ishikawa Prefecture, and has sales offices and factories both within and outside the prefecture. We focus on the bottling business, which involves filling beverages and other products, and we are expanding into various fields such as solid-liquid mixing and dispersion systems, laser processing machines (including fiber lasers and CO2 lasers), and semiconductor assembly equipment (such as taping machines, multifunctional test handlers, ball mount machines, and bonders). Please feel free to contact us if you have any inquiries.
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