Mixing system to stabilize the dispersion quality of battery materials.
Inline solid-liquid mixing and dispersion system for battery materials
The dispersion quality of battery materials is determined by the process. A solid-liquid mixing dispersion system that suppresses agglomeration and aggregation.
In the manufacturing of battery material slurries, dispersion quality is a crucial factor that influences product performance. However, in high-concentration slurries, challenges such as the formation of clumps during powder addition, aggregation of nanoparticles, and decreased fluidity due to increased viscosity can arise, leading to quality variations and reduced productivity. Additionally, during scale-up, it can be difficult to reproduce conditions, which may lead to issues in mass production. Our inline solid-liquid mixing and dispersion system is designed for a seamless process from powder supply to dispersion, formulation, and CIP cleaning. By optimizing the entire process, including material properties, input conditions, and fluid design, we stabilize dispersion quality and reproducibility. In battery materials, frequent changes in formulation and material lot differences often require resetting conditions, making it challenging to maintain a stable dispersion state. Our system optimizes dispersion conditions throughout the entire process, flexibly responding to these variable factors and achieving quality stability and improved reproducibility. Not just a simple dispersion device, but a dispersion system that governs the entire process, it is capable of supporting everything from the development stage of battery materials to mass production lines. For those struggling with clumps, aggregation, and viscosity increases in battery material slurries, we propose the optimal dispersion process tailored to material characteristics and process conditions. Please consult us about your current challenges.
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basic information
The inline solid-liquid mixing and dispersion system is designed for a seamless process from powder input to dispersion, formulation, and CIP cleaning. It establishes optimal dispersion conditions based on material properties, particle size distribution, and viscosity characteristics. It accommodates high-concentration slurries and nanoparticle dispersions, achieving suppression of agglomeration and high reproducibility of dispersion quality. It can support both continuous and batch processes. Additionally, it is compatible with higher-level production management systems and data logging, aiding in the stable operation of mass production lines. We propose the optimal system tailored to your materials, production volume, and process conditions.
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Applications/Examples of results
**Main Challenges and Application Examples in Battery Material Dispersion Engineering** - Clumping and aggregation occur in high-concentration slurries → Positive and negative electrode material slurries - Dispersion of nanoparticles like CNTs is unstable → Conductive material dispersion, CNT slurries - Decreased flowability due to increased viscosity → High solid content slurries, conductive pastes - Inability to reproduce quality during scale-up → Battery material slurries during transition to mass production lines - Long dispersion times lead to low productivity → General battery material slurries We can support from the development stage of battery materials to mass production lines. Dispersion design tailored to the characteristics of each material, such as positive electrode materials, negative electrode materials, and conductive materials, is possible.
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Company information
Our company is headquartered in Kanazawa City, Ishikawa Prefecture, and has sales offices and factories both within and outside the prefecture. We focus on the bottling business, which involves filling beverages and other products, and we are expanding into various fields such as solid-liquid mixing and dispersion systems, laser processing machines (including fiber lasers and CO2 lasers), and semiconductor assembly equipment (such as taping machines, multifunctional test handlers, ball mount machines, and bonders). Please feel free to contact us if you have any inquiries.
![[Case Study] Preventing Bead Jamming to Achieve Stable Operation of the Disperser](https://image.mono.ipros.com/public/product/image/d51/2000583475/IPROS50379147423046278461.png?w=280&h=280)
