Heat riveting process extends lifespan by 10 times! Improvement case for adhesion prevention.
Thermo Pro Release
From 2000 to 20000 shots. Achievements in achieving stable operation.
The selection of coatings in the hot riveting process directly impacts not only quality but also production efficiency. In one case, a customer faced issues with resin adhesion to the riveting jig and insufficient durability of the coating during the lens component fixing process. Previously, a non-stick coating was applied, but its performance deteriorated after about 2,000 shots, necessitating frequent jig replacements. This led to problems such as line stoppages and increased maintenance burdens. We proposed a high-durability type called "Thermo Pro Release." This coating maintains non-stick properties for an extended period due to its film that is difficult to peel off even in high-temperature environments. As a result, durability improved to approximately 20,000 shots, achieving about ten times the lifespan compared to the previous solution. Resin adhesion and thread pulling were also significantly improved, successfully balancing quality stability and increased production efficiency. Similar challenges occur in many workplaces. We are available for technical consultations and prototype testing, including possibilities for process improvements, so please feel free to contact us.
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basic information
Thermo Pro Release is a highly durable fluoropolymer coating developed for components used in high-temperature environments, such as thermal welding and thermal riveting. It is characterized by its ability to maintain non-stick properties even at high temperatures and its excellent coating adhesion, making it difficult to peel off. It demonstrates stable performance even in environments where repeated heating and contact occur, contributing to the longevity of equipment and reducing maintenance burdens.
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Applications/Examples of results
- Heat riveting jig (rivet pin, horn) - Heat welding device components - Jigs for resin molding and processing - Transport contact components (high temperature environment) - Various heating components requiring resin adhesion prevention
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Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
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