Supports large diameters with water jet processing.
Processing Case Overview Product Name: Glass Cloth Gasket Dimensions: φ435 × φ358 This case is a processing example of a large-diameter gasket used in electric furnace-related equipment. It has a ring shape made from glass cloth material, features multiple bolt holes, and requires heat resistance and stable sealing performance. By adopting water jet processing, it ensures dimensional accuracy without the need for a die, improving assembly compatibility on-site.
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Product Features (D5400) This is a gasket made by applying natural rubber to glass cloth and molding it into a specified shape. It has excellent thermal insulation properties and is environmentally friendly as it is non-asbestos. There are various processing methods, including sewing, and it can accommodate large diameter processing. It is used for high-temperature duct sealing. Processing Method (Water Jet Cutting) Water jet cutting is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that were significantly affected by traditional manual processing are greatly improved, resulting in stable processing accuracy. The taper of the cut surface from press processing can also be improved with water jet cutting.
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Q&A Q. Can you accommodate large diameter sizes? A. Yes. We utilize large water jet machining equipment to accommodate large diameter shapes. Q. Can I consult even without a drawing? A. Yes, we can propose shapes and dimensions based on physical inspection and application hearings. Q. Is it possible to request only prototypes? A. Yes, we accept prototype requests starting from one piece. Daiko's Capability Daiko provides comprehensive support in the fields of heat-resistant materials and gaskets, from material selection to processing method proposals and shape considerations. We can flexibly accommodate prototypes, small lots, and custom shapes, and we ensure stable quality even for large diameter gaskets and special specifications.
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Company information
Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'
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