Countermeasures for line stoppage | Cost reduction with anti-static fluororesin coating
Pass-e Coat
Reduce recovery work. Mitigate transport troubles caused by static electricity and improve production efficiency.
In packaging machines and conveyor lines, line stoppages caused by film adhesion significantly reduce production efficiency. The adhesion of workpieces due to static electricity occurs frequently, and the accumulation of recovery work often leads to substantial cost increases. Pass-e Coat is a fluororesin coating with an anti-static function that addresses these issues. By dissipating static electricity, it prevents workpiece adhesion and stabilizes transportation. It serves as an effective countermeasure against static electricity-related troubles that conventional fluororesins could not adequately address. This solution simultaneously improves equipment operating rates and reduces total costs.
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basic information
Pass-e Coat is a functional coating that not only possesses the basic properties of fluoropolymer, such as non-stickiness, slip properties, and chemical resistance, but also incorporates an anti-static function. Typical fluoropolymers have high insulation properties, making them prone to retaining static electricity generated by friction; however, Pass-e Coat suppresses the accumulation of static electricity by allowing the charged surface to dissipate. This prevents the adhesion and clinging of lightweight materials such as films, sheets, and powders. Additionally, its low friction characteristics contribute to reduced transport resistance, enabling smooth line operations. It allows for optimal film thickness and specification design according to the substrate and application, and can flexibly accommodate existing equipment and post-processing.
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※Delivery times may vary depending on the shape, size, and quantity of the base material. For more details, please contact us.
Applications/Examples of results
Pass-e Coat is widely used in processes where issues such as adhesion and transport failures due to static electricity are a concern. In packaging machine film transport guides and roll components, it suppresses film sticking and wandering caused by static electricity, achieving stable transport. This contributes to reducing line stoppages and improving productivity. It is also effective in sheet and film processing stages as a means to prevent adhesion to guide parts and contact components. Additionally, in equipment handling powders, it helps prevent adhesion and accumulation due to static electricity, contributing to clog prevention and improved cleanability. In the transport processes of electronic components and resin products, it is expected to stabilize quality by reducing static electricity-related troubles.
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Company information
Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
