Diamond saw cutting machine corresponding to rubber recovery stress.

basic information

■ Suppression of Friction Heat and Prevention of Welding - Characteristics of Diamond The protrusions of diamond particles finely grind the material, resulting in a state close to "point contact" rather than surface contact. Even when the rubber is pressed against the blade due to return stress, the heat generated by friction is suppressed, preventing the rubber from melting and adhering to the blade, thus avoiding "welding." ■ High Precision and Beautiful Cutting Surface Since rubber is soft, attempting to cut it with a shearing motion can cause deformation, leading to an angled cut. However, a band saw grinds in a consistent direction with a high-speed rotating blade, stabilizing the shape. - Because it can cut without applying excessive pressure on the material, it is easier to achieve a right angle on the cross-section. - As the cutting is done by grinding, there is less fraying of fibers and tearing of rubber, resulting in a smooth finish. ■ Bulk Cutting of Composite Materials (with Core and Reinforced Wire) In cases where steel wires or reinforcing fibers are embedded, such as in rubber crawlers or high-pressure hoses, conventional cutters may chip the blade. - Because diamond is extremely hard, it can cleanly cut through the metal core or reinforced fibers along with the rubber in a single process.

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Applications/Examples of results

■Diamond Saw Cutting Machine (Automatic Pipe Cutting Machine Using Image Processing Technology) The "Chikyu," belonging to the Japan Agency for Marine-Earth Science and Technology, has successfully achieved the world's first rare earth mud collection. Our FA technology is utilized in the important process of "pipe cutting" after the recovery. ■Vacuum Suction Palletizing Robot Since it is necessary to stack items high, it has a longer vertical reach than a standard robotic arm. It automates the heavy labor of lifting and stacking cardboard and other materials with suction cups. ■High-Speed Bulk Picking System Parts stacked randomly are recognized by a 3D sensor and image processing engine, allowing the robot to extract them at the appropriate angle. ■AI Visual Inspection Integrated Robot By utilizing deep learning for image analysis, it distinguishes scratches, dirt, and foreign substances. Only products that pass inspection are conveyed to the next process. ■Image Processing x Robot Conventional robotic systems have excelled at performing "repetitive tasks" by moving items in predetermined positions as specified. By integrating an image processing system (machine vision), robots have gained the "flexibility" to assess their surroundings in real-time.