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Basic Knowledge of Data Analysis

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last updated:Aug 26, 2026

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To objectively demonstrate whether something has been removed, verification through analysis is essential!

This document explains the basic knowledge of analysis. It details why "analysis" is important now, the residues that are the subject of analysis, and examples of issues caused by these residues. Additionally, it introduces analytical methods such as visual observation, micro-particle analysis, and organic residue analysis. We encourage you to read it. [Contents] ■ Why is analysis necessary after cleaning? ■ ISO standards [ISO 9455-18: 2024] and analytical methods ■ Zestron's analysis services *For more details, please download the PDF or feel free to contact us.

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【資料】分析の基礎知識1.jpg

Basic Knowledge of Data Analysis

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【資料】分析の基礎知識1.jpg
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In recent years, electronic devices have been miniaturized, made more densely packed, and designed for higher voltages, especially in the automotive and power device sectors, where long-term use under harsh conditions is assumed. Under such conditions, even trace residues on devices can lead to corrosion, ion migration, and insulation degradation, ultimately resulting in market failures. Furthermore, changes in flux composition and the diversification of materials have made the nature of residues more complex than before. Against this backdrop, the importance of post-cleaning analysis is increasing. Cleaning is the process of removing flux residues and contamination, but to objectively demonstrate whether removal has been successful, verification through analysis is essential. While cleaning is a process of removal, analysis can be seen as a process that substantiates the results.

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Zestron is a global standard "flux cleaning agent manufacturer" based in Germany, with eight locations worldwide. Our cleaning agents are primarily environmentally friendly water-based cleaners that achieve a balance between cleaning performance and safety, while also enabling the reduction of organic solvents, VOCs, and overall usage to lower costs. At our technical center in Kanagawa, customers can choose from inline and batch-type spray cleaning equipment, as well as jet and ultrasonic devices, tailored to their needs, allowing them to test work cleaning under conditions equivalent to those in production environments. In parallel with the cleaning tests, we analyze cleanliness at our analysis center. Utilizing digital microscopes, FT-IR, ion chromatography, and SEM-EDX/EDS, we can detect flux residues that are often overlooked by visual inspection. After the tests are completed, our engineers will provide a technical report detailing recommended processes. *We generally offer support for cleaning process issues free of charge. If you have any requests or challenges related to flux cleaning, please feel free to contact us.

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