Automotive Shaft Appearance Inspection Device | Accumulation of Quality Control Data
DDSPR1000
Utilizing inspection data to improve the quality and reliability of automotive parts.
Utilizing inspection data to improve the quality and reliability of automotive parts In quality management of automotive parts, it is important to understand the trends of defects and connect them to prevention of recurrence. However, visual inspections often result in inspection outcomes that are difficult to record, making it challenging to utilize them for cause analysis and improvement activities. As a result, similar defects may repeatedly occur, and identifying the causes of quality issues can take time. DDSPR1000 enables the recording and accumulation of inspection results as image data, allowing for the visualization of inspection history and the utilization of quality data. This supports the understanding of defect trends and cause analysis, contributing to the efficiency of quality improvement activities. [Usage Scenarios] - Quality inspection and recording in the manufacturing process of shaft components - Cause analysis during quality trouble occurrences - Continuous improvement through the accumulation and analysis of quality data [Effects of Implementation] - Understanding quality status through the visualization of inspection history - Early identification of defect causes and prevention of recurrence - Increased efficiency of quality improvement activities and strengthening of quality assurance systems
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basic information
■Dimensions: WED: 1200×1600×800mm ■Weight: Approximately 200kg ■Power Supply: AC100V±10% 50/60Hz ■Power Consumption: Below 5KVA ■Rod Length, Outer Diameter: Approximately 600–1000mm, φ30–70mm ■Minimum Recognizable Size of Scratches and Dents: Less than 0.2mm ■Recognition Accuracy: Over 99% ■Estimated Lifespan: Over 5 years *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
■ Appearance inspection of the shaft (scratches, dents, dirt) ■ Measurement of the shaft length
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Company information
Founded in December 1937 in Handa City, Aichi Prefecture, we began manufacturing hydraulic cylinders for industrial vehicles in 1956 and have continued to be loved by major industrial vehicle manufacturers. In January 2019, we announced an inspection device that made it possible to inspect scratches on glossy surfaces, which was previously considered impossible. Since then, we have received numerous inquiries from finished product manufacturers.
