【For the automotive industry】Responding to rubber recovery stress! Diamond saw cutting machine
SANADA
Achieves very high cutting power with diamond abrasives, easily cutting through hard materials such as bricks and stones.
■High Cutting Ability Diamond saws are made from very hard materials, allowing them to efficiently cut through tire rubber, fibers, and metal wires, enabling quick tire processing. ■Precise Cutting They can cut with high precision, allowing tires to be accurately cut to the required size and shape, which smooths the recycling process. ■Durability Diamond saws have a long lifespan and do not require frequent blade replacements. This reduces operational costs and maintains stable performance over a long period. ■Smooth Cutting Surface The cutting surface is smooth, reducing the effort required for post-processing and improving the efficiency of the recycling process. ■Versatility with Various Materials Tires contain not only rubber but also metal and fibers. Diamond saws can handle these materials, allowing for the processing of various types of tires. ■Safety Well-designed cutting machines consider the safety of operators, producing less vibration and noise, and maintaining a comfortable working environment. ■Environmental Considerations Tire recycling contributes to environmental protection. It allows for the efficient processing of tires and maximizes the extraction of reusable materials.
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basic information
■Internal Structure of Tires (Three Layers) - Tread (Contact Surface): Thick rubber - Steel Belt: Layer of steel wires located just below the tread - Bead Wire (The "edge" part that contacts the wheel): Bundles of thick wires ■The most challenging part of the tire cutting process is the bead wire layer (cutting with manual tools is nearly impossible) The main reason it is said that "complete shredding of tires" is difficult in tire recycling facilities is that this bead wire quickly damages the shredder blades, leading to significantly increased maintenance costs. Cutting both soft, elastic rubber and hard steel simultaneously is very challenging, resulting in rough cut surfaces. By using a diamond saw cutting machine that can handle the rubber's return stress, the cut surface becomes smooth, eliminating the need for grinding processes. Pipes containing seabed sediments can be cut without applying stress to the sediments. Due to the large size of the products, significant storage facilities are required for lot management, which is why a cutting machine was developed to cut tires and store some parts.
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Delivery Performance (and many others) ■ Deformation material feeding device using 3D vision and 6-axis robot ■ Product feeding line using collaborative robots ■ Copper foil image processing installation ■ Image inspection device for dirt on cosmetic puffs ■ Image inspection using a fist robot ■ 4L can brake oil quantitative filling machine ■ Sodium hypochlorite load cell filling machine ■ Fragrance aluminum pouch quantitative filling machine ■ Electronic component assembly machine (adhesive assembly of 3 parts at a speed of 1.2 seconds per part) ■ Production equipment for table tennis rackets ■ Development and manufacturing of blower-less heat sinks for Shinkansen ■ Manufacturing line for touch panels for smartphones ■ Copper wire winding machine for EV motors ■ Automotive parts alignment and transport device ■ Aluminum shutter assembly machine ■ Processing and assembly machines for housing materials, among others ■ Laser printing device for electronic components ■ Printing system using IJP ■ Printing device for tennis racket strings ■ Automatic manufacturing device for false eyelashes ■ Device for feeding aluminum pouch products into paper containers ■ Automatic manufacturing device for wigs ■ Defect inspection device for gas pipe circumferential welding ■ Cutting machine using diamond saw ■ Liquid filling machine For more details, please download the PDF or feel free to contact us.
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Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control for automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements According to Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-House Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery time. We can respond quickly to sudden design changes and issues during assembly. ■ Assembly and On-Site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.
