Dip cleaning and shower finishing to automate the degreasing process of large parts.
Are you spending labor on hand wiping and solvent cleaning in the degreasing and cleaning process for large parts and heavy items? For machine tool parts, heavy industry components, and large processed parts, manual cleaning is often difficult due to size and weight, leading to issues such as uneven wiping, extended work time, worker burden, and solvent management. This equipment is a large two-tank cleaning system that uses super alkaline ionized water (SAIW). In the first tank, the dip tank, SAIW is stored, and ultrasonic cleaning is used to lift and clean oil contaminants from the work surface. In the second tank, the shower tank, finishing cleaning is performed on the cleaned workpieces. Heavy items placed in baskets of about 1000 mm can be transported to each tank using overhead cranes or hoists, allowing for the mechanization of the degreasing and cleaning process for large workpieces that are difficult to handle manually. It is suitable for reviewing the degreasing and cleaning processes for surface treatment, machine tool parts, and heavy industry components.
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basic information
【Main Specifications】 - Large dual-tank cleaning system - Cleaning solution: Super alkaline ionized water (SAIW) - First tank: Dip tank - Second tank: Shower tank - Dip tank capacity: Approximately 1200L - Storage tank: Approximately 1000L - Generation unit: UF-60-L-RO - Dip tank: Ultrasonic cleaning - Shower tank: Final cleaning - Loading method: Basket loading using overhead crane, hoist, etc. - Target workpieces: Large parts, heavy items, machine tool parts, heavy industry components, etc. - Application: Degreasing and cleaning process before surface treatment - Design: Customized according to target workpieces, loading method, and installation conditions
Price information
Individual estimates based on specifications, sizes, and delivery methods. *Proposals will be made according to the target work, processing volume, tank capacity, ultrasonic specifications, shower cleaning method, generation device and storage tank configuration, and installation conditions.
Price range
P7
Delivery Time
※After receiving the order, a period for finalizing specifications, design, manufacturing, and installation adjustments is required. This will vary depending on the target work, tank configuration, ultrasonic specifications, delivery method, and installation conditions.
Applications/Examples of results
■ Degreasing and cleaning of large parts and heavy objects - Transporting heavy workpieces in baskets into the tank → Contributes to reducing the burden of manual degreasing and mechanizing the cleaning process ■ Cleaning of machine tool parts - Cleaning oil stains after processing or before surface treatment → Contributes to preventing contamination in subsequent processes ■ Cleaning of heavy industry components - Handling large workpieces that are difficult to manage manually → Supports labor reduction in cleaning operations and stabilizes quality ■ Degreasing and cleaning before surface treatment - Addressing cleaning processes before painting, plating, and other surface treatments → Contributes to stabilizing the quality of pretreatment ■ Review of the thinner wiping process - Mechanizing manual wiping cleaning → Contributes to improving the work environment, reducing management burdens, and labor reduction
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Company information
E-Plan Co., Ltd. is dedicated to being kind to people and keeping the natural environment clean. E-Plan provides advanced cleaning technologies that are gentle on both people and nature, developing and selling purification systems that regenerate various types of wastewater generated from cleaning in various industries (such as metals, LCDs, lenses, chemicals, cosmetics, pharmaceuticals, food, and livestock), as well as cleaning machines that do not pollute the environment. Additionally, E-Plan Co., Ltd. manufactures and sells a colorless and odorless electrolyzed water called Super Alkaline Ion Water "e Wash," which contains 99.9% water components and does not include synthetic chemicals such as surfactants, achieving powerful cleaning capabilities while being safe and environmentally friendly.
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