Achieving high-quality painting through the optimization of the drying process.
**Problem** Insufficient drying after washing can leave moisture trapped within the paint film, leading to the occurrence of pinholes. **Causes and Issues** - Insufficient drying time - Low drying temperature - Residual moisture on the surface - Formation of bubbles within the paint film - Inadequate environmental management **Management Standards and Guidelines** It is important to ensure appropriate drying temperature and time. Complete drying is a prerequisite. Temperature management of the drying oven is crucial. **Improvement Examples and Effects** By optimizing the drying process, the occurrence rate of pinholes significantly decreases. The quality of the paint film stabilizes, and the defect rate can be greatly reduced.
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basic information
Target materials: Iron, stainless steel, aluminum | Main issues: Pinholes, bubble formation | Measures: Strict management of temperature and time
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Applications/Examples of results
Pre-treatment, surface treatment, and overall metal coating process for metal parts.
Company information
We are not just a "subcontracted painting factory." Established in 1958, our company has a foundation of painting technology and also specializes in chemical treatment, stripping, and cleaning, functioning as the "external surface treatment department" in your organizational chart. Based on our philosophy of "preparation is eight-tenths of the work," we emphasize participation from the "upstream process" before the drawings are finalized. We conduct test painting on a wide range of metals and difficult materials, and we produce the entire process from assembly, packaging, to delivery, thereby reducing your management workload. Additionally, by being able to perform zinc phosphate treatment in-house, we achieve stable painting quality. Furthermore, our micro-heating stripping technology, which does not use chemicals, maintains the electrical state of the "jigs (hangers)" that influence painting quality. Our approach of "pre-treatment determines painting quality" ensures the stability of the paint film during mass production. Rather than simply "applying specified standards," we work backwards to achieve optimal painting specifications and prevent scratches during transportation, sparing no effort in thorough discussions from the outset. This diligent preparation is the shortest path to preventing rework and minimizing total costs. From the development stage, please utilize the expertise of our specialists as part of your production line.
