Introducing examples of improved mold lifespan, increased yield of molded products, and successful defect analysis!
We will introduce a case where "Presscale" was used to check the contact on the PL surface and to confirm the distortion of the mold and molding machine. The height accuracy of each component on the PL surface may deviate from the target, leading to strong contact or causing parts that should make contact to not do so, resulting in burrs. Additionally, the thickness accuracy of the molded products may deteriorate, leading to uneven wear on the mold and a shorter mold lifespan. By conducting contact checks with Presscale and adjusting the PL surface, it is possible to identify the causes of defects in molded products and prevent them from occurring, as well as extend the lifespan of the mold. It is also possible to check the deflection of the platen and the contact state with the mold. [Case Overview] ■ Purpose: Adjustment of mold and injection molding machine ■ Measurement Target: Injection molding machine, mold ■ Application: PL surface contact check, distortion check of mold and molding machine ■ Results: Improved mold lifespan, increased yield of molded products, defect analysis ■ Challenges: - The height accuracy of each component on the PL surface deviates from the target, leading to the occurrence of burrs. - The thickness accuracy of molded products deteriorates, and the lifespan of the mold shortens. *For more details, please download the PDF or feel free to contact us.
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【Introduction Effects】 ■ It is possible to complete an ideal mold with uniform contact on the PL surface during the production of the new model. ■ It is effective in improving thickness accuracy and preventing burrs, thereby enhancing the quality of molded products. ■ The lifespan of the mold is extended. ■ The deflection of the platen and the contact state with the mold can be confirmed. *For more details, please download the PDF or feel free to contact us.
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Our Measurement Film Solutions Division offers a variety of products, including high-temperature press scales and UV scales. We have the film "Press Scale," which allows for easy confirmation of invisible pressure and pressure distribution, and the revolutionary thermal distribution visualization film "Thermo Scale," which enables simple judgment of thermal distribution through color changes. Additionally, we provide a wide range of excellent inspection and measurement products that enhance precision, efficiency, and stability in manufacturing, inspection, and testing processes, all developed from the production processes of Fujifilm products.



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