Production and assembly line automation | Achieving mass production by selecting the optimal drive system for the process.
Integrating the optimal drive method tailored to work characteristics. Reducing variation in takt time to ensure successful mass production.
- I want to automate and reduce manpower for the transportation of heavy and large workpieces. - I would like a professional to select the optimal drive system (motor, air, etc.). - I want to eliminate variations in takt time and maximize production efficiency. - I want to thoroughly eliminate the risk of defects after implementation through 3D simulation. - I want to entrust everything from specification consideration to installation adjustment and mass production completion as a turnkey solution. We will solve the challenges posed by labor shortages and the increasing size of workpieces, where mistakes in selecting the "drive system" for transportation lead to line stoppages and takt delays. Our company goes beyond mere equipment manufacturing; we integrate mechanics, electricity, and control across the board to build a "non-stop automation line" with the optimal drive system (servo, air, inverter) tailored to the load and precision requirements.
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【Specific Functions and Features】 - Optimally designed high-rigidity chain and roller drive that accommodates heavy and large workpieces - Precise positioning and reduced cycle time achieved through servo drive with optimized acceleration and deceleration control - Thorough elimination of drive load and interference during the conceptual stage using 3D simulation (virtual trial operation) - Comprehensive support from upstream specification review to on-site adjustments and mass production startup 【Benefits of Implementation】 Prevents setbacks due to drive system troubles, achieving a reduction in production preparation time and stabilization of quality. Promises "reliability to continue operating" not only through labor-saving but also in overseas factories. Please feel free to consult us about any technical issues from the conceptual stage of "drive method selection."
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Applications/Examples of results
- Supported industries: Automotive, transportation equipment, construction machinery, shipbuilding, machine tools, industrial machinery - Implementation purposes: New construction of production lines, automation modifications of existing assembly lines, enhancement of inter-process transportation - Customization availability: Fully customizable (optimized for workpiece shapes and factory layouts) - Supported processes: Specification review, conceptual design, drive design, equipment manufacturing, construction management, mass production startup support 1. Multifaceted integration capability that leads to the "optimal drive solution" Without sticking to a single method, we propose an integrated solution that combines the most suitable drive method—such as servo, air, chain, or belt—with the control system, based on the workpiece's weight, takt time, and precision, thereby resolving bottlenecks in the line. 2. Certainty of "zero rework" through 3D simulation By conducting virtual commissioning during the design phase, we thoroughly verify drive loads and interferences. This prevents unexpected issues on-site and enables the shortest possible startup time. 3. "Completion-type" project management that does not abandon until mass production stabilizes We do not stop at the completion of drawings; we thoroughly accompany the project on-site until our client's mass production stabilizes, including fine-tuning of actual work and training for operators, ensuring project completion.
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Company information
We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
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