[Improvement Case] Elimination of Variability in Work Cutting Machines
The repeat accuracy of the work cutting machine is not as expected! Eliminate the variation in cutting.
We would like to introduce a case where the variation in work cutting machines was resolved. The accuracy of the aluminum work cutting machine was unstable, leading to unnecessary work due to inspections conducted every time for accuracy verification. By installing our linear encoder system "SI-140PAC" on the aluminum cutting machine, we reduced unnecessary inspection time. [Challenges] ■ We need a scale that is not affected by aluminum dust. ■ We want to keep the introduction cost low, so an accuracy of around 0.1mm is acceptable. ■ We need a scale and a counter (display unit). *For more details, please refer to the related links or feel free to contact us.
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【Points of Kaizen and Expected Customer Benefits】 ■ Incremental display with a precision of 0.1mm and repeatability ■ A low-cost set consisting of four components: magnetic head, magnetic scale, extension cable, and dedicated counter ■ As it uses a magnetic encoder, it is unaffected by poor environmental conditions ■ The scale and head can be enclosed in non-magnetic aluminum or stainless steel materials *For more details, please refer to the related links or feel free to contact us.
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For more details, please refer to the related links or feel free to contact us.
Company information
Utilizing our original technology of saturable coils, we offer a fundamentally simple magnetic detection element technology that provides high precision and long-term stability even under adverse conditions. We have received strong support from a wide range of industries, including unmanned transport carts, industrial equipment, labor-saving machines, material handling, machine tools, injection molding machines, civil engineering and construction robots, food machinery, industrial machinery, nuclear facilities, and ships. We also excel in sensors for motorsports such as F1 and Moto GP, tilt meters for construction machinery, and magnetic sensors used for ultra-high precision measurements in scientific fields. Some of our products are also used in applications like multi-story parking and golf cart guidance sensors. All of our products are developed and manufactured 100% in Japan, with over 80% of our product lineup being custom-made based on individual customer requests. We have many custom options available, including waterproof, explosion-proof, heat-resistant, water-resistant, and radiation-resistant specifications. If you have any issues related to sensing or measurement, please feel free to consult us. IoT Platform: Our sales and technical staff are fully committed to addressing everything from minor customizations of existing products to proposing new detection principles. You can also rely on us for assistance with improvements. Our standard products come with a reassuring 3-year warranty. Location: Ina, Nagano Prefecture. Published on Ipros Monozukuri.
