Production and assembly line automation | Achieving mass production startup with precise transport design
Optimize "transportation," which is more difficult than robots. Ensure stable mass production on a line without delays.
- We want to automate and reduce manpower for "inter-process transportation" on the production line. - We want to safely and reliably transport large and heavy workpieces at high speed. - We want to eliminate variations in takt time and improve equipment utilization rates. - We want to thoroughly eliminate the risk of issues after implementation through 3D simulation. - We want to entrust everything from specification consideration to installation and mass production completion as a turnkey solution. Due to labor shortages and the increasing weight of workpieces, "transportation" between processes has become a bottleneck, preventing us from achieving our target takt time. We address this challenge not just by manufacturing equipment, but by providing integration that prevents backtracking on-site through "transportation design" utilizing 3D simulation, ensuring we see the project through to mass production. 【Benefits of Implementation】 By automating transportation, we reduce work-in-progress and stabilize quality. Our involvement does not end with equipment delivery; we absorb on-site work discrepancies and work alongside the site until mass production stabilizes, ensuring project completion. Please consult us comprehensively about line construction starting from transportation.
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【Specific Functions and Features】 - High-precision on-site surveys and digitization of existing facilities utilizing 3D scanners - Integrated control synchronizing robots, jigs, and inter-process transportation (AGV/AMR) - Thorough elimination of operational interference through virtual commissioning - Full turnkey system responsible for everything from specification review to construction and SV dispatch 1. Integration power starting from "transportation" In automation lines, which are considered more challenging than robots, we highly synchronize transportation, buffering, and robot control. This resolves bottlenecks and ensures the design cycle is reliably achieved. 2. Achieving "zero rework" through 3D digital twins We conduct virtual commissioning during the design phase, thoroughly verifying driving loads and interferences. Combined with physical verification using 3D scanners, we prevent "unexpected issues" on-site in advance, enabling the shortest possible startup time. 3. "Completion-type" project management that does not abandon until mass production stabilizes We do not stop at the completion of drawings; we thoroughly accompany the project on-site, making fine adjustments to actual work and ensuring that the customer's mass production stabilizes, thus completing the project.
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- Applicable industries: Automotive, transportation equipment, construction machinery, shipbuilding, machine tools, industrial machinery - Implementation purposes: New construction of production lines, automation modifications of existing manufacturing lines, production capacity enhancement - Customization availability: Fully customizable (optimized for customer work characteristics and site layout) - Supported processes: Upstream concepts, specification considerations, transport design, equipment manufacturing, construction management, mass production startup support
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We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
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