Integrated oscillator for space-saving, easy installation, and smooth integration into automatic machines. Excellent cost performance, high operability, and stable welding performance.
The Polaris IW ultrasonic welding machine, which integrates an oscillator and actuator stand, features a space-saving design and achieves enhanced operability through a touch panel along with excellent welding performance. It supports not only standalone use but also smooth integration into automated systems, allowing for flexible system construction by removing the base and using a mounting hub. It accommodates a wide range of processes including ultrasonic welding, ultrasonic riveting, ultrasonic inserting, forming, cutting, and spot welding. This next-generation ultrasonic welding machine realizes faster and more efficient production processes. ■ Three welding modes: Time / Collapse (melt amount control) / Absolute (horn movement distance control) ■ Load cell equipped: Equipped with a load cell to precisely detect pressing force and control ultrasonic oscillation timing ■ Touch screen: Achieves high operability with a 7-inch touch screen ■ Welding result display: Displays power graph and 10 simple welding history records ■ Welding recipes: Saves and recalls 5 welding recipes (welding settings) ■ Multilingual support: Supports 8 languages including Japanese, English, Chinese, and Korean ■ Three levels of operation authority: Limits operation items according to user authority managed by password
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basic information
■Frequency: 20kHz ■Output Model: 2500W and 4000W ■Drive Method: Air ■Cylinder Size: φ63 and φ80 ■Linear Encoder: Digital Encoder (Resolution 5μm) ■Display: 7-inch Capacitive Touch Panel ■Welding Result Display: Power Graph and the Most Recent 10 Welding Histories ■Welding Recipe: Up to 5 can be saved ■Multilingual Support: 8 languages: Japanese / English / Chinese (Simplified) / Korean / French / German / Spanish / Italian ■User Management: 3 levels of user permissions (managed by password)
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Applications/Examples of results
Welding and cutting of automotive parts, OA equipment, electrical and electronic components, food packaging, medical consumables, non-woven fabrics, home appliances, etc.
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Company information
Emerson Branson has been a leading company in the field of ultrasonic application equipment for over 60 years since its establishment in 1946 (established in Japan in 1969). It operates under a strong management system backed by Emerson Electric Co., one of the world's largest companies. Headquartered in Brookfield, Connecticut, USA, it conducts global business activities through more than 35 sales and service locations in over 60 regions worldwide. Branson's plastic welding machines, metal joining machines, and precision cleaning machines are utilized in various manufacturing sectors, including automotive, medical, electrical/electronic, semiconductor, home appliances, food, and textiles. We believe that our mission is to provide technologies that contribute to product lightweighting, energy savings, and cost reduction in our customers' manufacturing processes, bringing innovation to the market.
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