【Exchange frequency 1/4 or less】 Fluorine-containing PEEK coating. Extending the lifespan of transport components reduces maintenance labor and spare parts costs.
In a harsh manufacturing line that operates continuously for 24 hours, the frequent replacement of parts due to early wear is a significant factor that heavily burdens the factory's maintenance costs. Maintenance in environments where cleanliness and hygiene management are required particularly increases labor costs and working hours for maintenance personnel, becoming a substantial burden alongside the procurement costs of spare parts. ■ Fluororesin-Composite PEEK Coating Our fluororesin-composite PEEK coating, "PEEKCOAT G09," is a sliding-specialized coating that directly contributes to reducing maintenance costs. It uniformly disperses fluororesin (solid lubricant) with excellent sliding properties within the robust structure of PEEK resin at an optimal ratio. ■ Balancing Low Friction and Wear Resistance The uniformly dispersed fluororesin components in the coating act to maintain smooth "low friction characteristics" while exhibiting "high wear resistance" at a level incomparable to fluororesin coatings. This significantly extends the replacement cycle of parts. We respond to the requests of maintenance and management departments that want to "reduce the hassle of repeated part replacements" and "advance factory labor-saving and efficiency while keeping long-term running costs down."
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【Product Name】 PEEKCOAT G09 (Special Sliding Low Friction Grade) 【Method】 Contract coating application (Heat treatment on the surface of substrates such as metals) 【Functional Features】 ■ Total maintenance cost reduction: Overcomes the weakness of traditional fluoropolymer coatings, which is "early wear due to softness," with excellent high wear resistance. ■ Realization of long life: Significantly extends wear life, reducing the frequency of purchasing and managing spare parts. ■ Contribution to labor-saving: Reduces unexpected and regular replacement work, thereby minimizing the workload of maintenance personnel. * We will propose the optimal specifications tailored to the shape and size of the substrate and the usage environment (temperature, counterpart material, load). As a specialized manufacturer of contract processing, we will support you from prototype to production.
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Frequent parts replacement has become a bottleneck, and automation lines in industries such as food and precision machinery are increasingly adopting solutions. 【Cost Reduction Case Study】 ■ Product transport line in a dairy factory (metal slide rail) Due to wear from fluororesin coating, rail replacement was occurring every three months. However, by changing the specification to "PEEKCOAT G09," we achieved over one year of maintenance-free operation (with a lifespan more than four times longer). The replacement frequency has been reduced to less than one-fourth, dramatically cutting down the working hours (maintenance labor) previously spent by maintenance personnel. This has also led to a reduction in long-term total running costs, including the costs of spare parts. 【Recommended Applications】 ■ Sliding guides and jigs in areas where replacement work is cumbersome ■ General automatic machine parts where avoiding unexpected line stoppages due to wear is desired
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Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
