What is efficiency improvement in the manufacturing industry? Five reasons why efficiency is not progressing and steps to achieve it.
Four specific measures for improving revenue and steps for efficiency enhancement.
A guidebook for improving profits in the made-to-order manufacturing industry, featuring techniques for reducing lead time, standardizing design, improving information sharing, and enhancing production management!
The manufacturing industry is said to be a low-revenue sector. Even if operating profit is in the black, a low revenue situation can lead to various negative effects, such as losing the opportunity for growth or falling into price competition for products. If revenue improvement can be achieved, it is also possible to create a stable growth environment and a corporate culture with a high willingness to take on challenges. So, what should custom order manufacturing companies focus on? This document introduces four measures for improving revenue in the manufacturing industry.
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Chapter 1 Reducing Lead Time Three Barriers Between Departments That Extend Lead Time What Are the Improvement Measures to Shorten Lead Time? Chapter 2 Standardization of Design Reasons for Standardizing Design and Reasons for Lack of Progress How to Share Knowledge Information and Reduce Time Chapter 3 Centralized Management of Information and Real-Time Sharing Information Disparities and Sharing Delays Between Departments Create Waste Ideally, a Centralized Management System Should Be Implemented at the Company-Wide Level, Not Just at the Department Level Chapter 4 Visualization of People, Goods, and Money Through Production Management Why is Production Management Difficult? Reviewing Business Flows Through the Implementation of a Production Management System
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【Purpose and Benefits of Implementation】 Improvement of Productivity and Resolution of Bottlenecks: Visualizing the progress and operational status of processes to reduce waiting times and setup losses. Elimination of Dependency on Individuals and Knowledge Transfer: Standardizing and digitizing the know-how of veterans to establish a system where even less experienced workers can perform tasks uniformly. Realization of Preventive Maintenance: Implementing maintenance plans based on operational data to prevent line stoppages due to unexpected equipment troubles. Improvement of 5S and Flow on the Shop Floor: Digitizing the movement of people and materials to create a factory layout that eliminates waste in searching and unnecessary movement. 【Examples of Improvements and Achievements】 Case 1 (Automotive Parts): Digital standardization of assembly process work procedures. Smooth knowledge transfer to younger employees, reducing setup time by 35%. Case 2 (Precision Machining): Thorough implementation of preventive maintenance through visualization of equipment operation. Achieved an 80% reduction in unexpected equipment stoppages, resulting in stable production. Case 3 (Metal Processing): Transitioned from paper-based daily report management to a production management system. Real-time "visualization" on the shop floor reduced indirect work hours by 40 hours per month.
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Continuing to stay close to our customers, we have built up business knowledge and empathy to understand their challenges. By handling a wide range of operations in a one-stop manner, including system design, development, operation, hardware and software proposals and sales, and network construction, we remain a partner that supports the creation of "valuable systems," sometimes in a collaborative manner and sometimes in a leading role. Our company changed its name on April 1, 2025. (Former company name: Daiko Electronic Communication Co., Ltd.) The data and presentation materials published are from the time of the announcement.
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