Bridging the gap between research and development and factories. Utilizing the Nerd Lab 'Kilo Lab'.
We support the entire process from formulation development to commercial production with scale-up verification that contributes to reducing mass production risks, starting from the prototype of several kilograms of samples.
Although it went well in the lab, the quality is unstable in factory production..." When transitioning from research and development to commercial production, many development sites face the barrier of scaling up. The Nard Institute's 'Kilo Lab' is a process verification base that connects formulation development in the lab with commercial production. Through sample trials of approximately 1 to 10 kg, we pre-verify issues related to quality, yield, and manufacturing conditions during mass production. We support the necessary process development for industrialization and contribute to reducing commercialization risks. Furthermore, we provide consistent support from formulation development to medium-scale trial production and commercial production, facilitating the smooth mass production of research results. [We solve the following problems] ■ Want to outsource from process development to trial production and industrialization ■ Need samples of several kg of the developed product ■ Want to manufacture using equipment that considers safety [Features] ■ Supports process verification before mass production at a scale of 1 to 10 kg (Kilo Lab) ■ Expert researchers provide direct support from technical consultations ■ Consistent support from formulation development to commercial production ■ Compatible with pharmaceutical intermediates, electronic materials, and functional materials *For more details, please view the PDF data by downloading the "Catalog.
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basic information
【Main Equipment Specifications and Supported Areas】 The Kilo Lab building is equipped with facilities capable of accommodating a wide range of reaction conditions. ■ Supported Scale: Optimal for sample production of approximately 1kg to 10kg ■ Reactors: 100L to 200L (SUS316, GL, etc.) ■ Supported Temperature: -78℃ to 140℃ (controlled by a precise cooling and heating medium system) ■ Supported Pressure: FV to 0.8 MPa ■ Special Reaction Support: Low-temperature reactions, high-pressure reactions, production of photosensitive compounds in a yellow room, etc. ■ Ancillary Equipment: Well-equipped with column chromatography facilities (50L), filtration and drying equipment, evaporators, etc. *For more details, please refer to the PDF data available by downloading the "Catalog."
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For more details, please view the PDF data by downloading the catalog.
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Company information
Nerd Research Institute is a contract synthesis company that supports research and development. We custom synthesize compounds that are not commercially available and assist research and development in a wide range of fields through chemical synthesis. In our business style, highly specialized researchers directly listen to the voices of our customers, share the challenges that need to be addressed, and propose solutions while progressing with the work. If you are having trouble with obtaining compounds or industrialization processes, please feel free to contact us. We broadly support contract synthesis for pharmaceuticals, cosmetics, pesticides, OLED materials, automotive materials, battery materials, medical device materials, bio-related reagents, regenerative medicine, and biomaterials.
