Providing software for test data collection and analysis, as well as remote monitoring of tests.
The data processing device will be installed on the measuring instruments and testing machines already in use to collect data. The system aims to incorporate data from dimension measuring instruments such as calipers and to build a system that includes automatic processing of measurement data. Additionally, by communicating with the host computer, it is possible to receive various data such as standard values, automatically perform measurements and pass/fail judgments, and send the results. The introduction of this system will enable automatic input and measurement of test data, leading to reduced work time and fewer entry errors. Furthermore, the design and production of small-scale centralized management systems are also possible. System Configuration: A three-layer structure consisting of FAPC (for data accumulation, installed on each testing machine) / Relay PC (for monitoring) / Office PC (viewable via the company LAN), supporting connection of up to 4 FAPCs. Data Recording and Output: CSV output of operational status (with specified date range) / CSV output of operational status list / Option for automatic Excel launch after output / Reference settings for local storage and data copy destination folders. Network and Remote Viewing: LAN connection of 4 FAPCs and Relay PC / Remote viewing of operational status from the office PC via the company LAN / Data copy method via shared folders.
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basic information
Signal Acquisition: Digital signals are acquired via a digital IO board (CONTEC DIO-6464T-PE), identifying test machines by IO number. Real-time Monitoring: The operating status monitor displays the test machine name, operating status (running/stopped), elapsed time, and update date in color-coded format (green = running, red = stopped, orange = abnormal). Aggregation and Visualization: Monthly operating status (monthly, weekly, daily operating hours, downtime, operating rate) / Gantt chart (displays operating and downtime for a specified period, navigation for back and forward). Anomaly Detection and Notification: Threshold settings for downtime and operating time anomalies / orange display on the monitor when thresholds are exceeded / automatic SMTP email distribution (none / during stop / during operation / during stop and operation, From, To, Cc, Bcc settings, support for multiple recipients). Operating Environment: FAPC: Windows 10 Pro 64bit / Intel Core i7 / Memory 4GB / HDD 500GB. Monitoring PC: Windows 10 Pro 64bit / Intel Core i5 / Memory 8GB / SSD 512GB + HDD 500GB. Development Environment: Visual Basic 2012.
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Applications/Examples of results
Multiple fatigue testing machines, including those from other manufacturers (testing machines that can obtain operating/stop status via digital IO signals).
Company information
Mikyo Manufacturing provides a consistent production system that develops, designs, manufactures, and supports testing machines and measurement devices tailored to the objectives and applications of customers in fields such as material research and development, as well as in accordance with material testing standards and methods. The testing machines that respond to requests from various major manufacturers and research institutions are mostly customized products. When measuring the durability of new materials, they are completely made-to-order. We also pay attention to the "usability," which varies depending on the installation location and users, and we adjust the testing machines to ensure they are optimal for each customer.
