PIONEER - The world's first servo electric press -
Ostwalders developed the world's first high-speed servo electric powder press for ISO insert manufacturing in 2009. This machine, capable of molding high-quality parts with unmatched quality and operational costs, has been highly regarded, with over a thousand units operating worldwide, setting a benchmark in the industry. It is a highly versatile press specialized in the manufacturing of all types of precision parts using various powders. It guarantees stable high productivity for mass production of parts and also serves as a technological platform for the development of complex components, capable of meeting future needs. Benefits: • Improved operational rate and productivity / Reduced operational costs • No pit required - Smart, quick, and cost-efficient installation • Establishes a new standard in equipment efficiency, achieving one of the most "maintenance-free" states in the market • Achieves unparalleled precision for next-generation powder-formed parts • Secures optimal space for the installation of electric cross-press systems and handling systems • Operators, the front of the press, and automation devices are aligned in a straight line, minimizing movement distance.
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Features • Direct drive technology (DDT) that directly connects the motor's output shaft to the spindle • Speed master option achieving a maximum stroke speed of 45 strokes per minute • Highest level of repeatability and machining accuracy • Ergonomically designed press area • Significantly reduced noise levels • 80% reduction in energy consumption • 75% reduction in maintenance requirements • A variety of options including servo electric cross press modules and rotary core rods • Smart operation with "imPRESSive HMI" based on app and wizard guidance Specifications Upper ram/upper punch (A-axis) • Stroke: 180 mm • Pressure: 160 kN • Maximum speed: 350 mm/s Lower ram/die (B-axis) • Stroke: 100 mm • Pressure: 80 kN • Maximum speed: 200 mm/s • Maximum filling height: 100 mm Core rod (N) • Stroke: 130 mm • Pressure: 40 kN * Repeatability: ± 0.001 mm
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Applications/Examples of results
- Star insert - Milling insert - Wall tube - Rod - Disk production
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