Osterwalder Japan Product Lineup

Ostwalders developed the world's first high-speed servo electric powder press for ISO insert manufacturing in 2009. This machine, capable of forming high-quality parts with unparalleled quality and operational costs, has been highly regarded, with over a thousand units operating worldwide, setting a benchmark in the industry. It is a highly versatile press specialized in the manufacturing of all kinds of precision parts using various powders. It guarantees stable high productivity for mass production of parts and also serves as a technological platform for the development of complex components, capable of meeting future needs. Benefits: • Improved operational rate and productivity / Reduced operational costs • No pit required - Smart, quick, and cost-efficient installation possible • Establishes a new standard in equipment efficiency, achieving one of the most "maintenance-free" states in the market • Achieves unparalleled precision for next-generation powder-formed parts • Secures optimal space for the installation of electric cross-press systems and handling systems • Operators, the front of the press, and automation devices are aligned in a straight line, minimizing movement distance.

• Powder Molding Machine

Ostwalders developed the world's first high-speed servo-electric powder press for ISO insert manufacturing in 2009. This machine, capable of molding high-quality parts with unparalleled quality and operational costs, has been highly regarded, with over a thousand units operating worldwide, setting a benchmark in the industry. It is a highly versatile press specialized in the manufacturing of all types of precision parts using various powders. It guarantees stable high productivity for mass production of parts and also serves as a technological platform for the development of complex components, capable of meeting future needs. Benefits: • Improved operational rate and productivity / Reduced operational costs • No pit required - Smart, quick, and cost-efficient installation • Establishes a new standard in equipment efficiency, achieving one of the most "maintenance-free" states in the market • Achieves unparalleled precision for next-generation powder molded parts • Secures optimal space for the installation of electric cross-press systems and handling systems • Operators, the front of the press, and automation devices are aligned in a straight line, minimizing movement distance.

• Powder Molding Machine

Starwalder developed the world's first high-speed servo electric powder press for ISO insert manufacturing in 2009. This machine, capable of molding high-quality parts with unparalleled quality and operational costs, has been highly regarded, with over 350 units operating worldwide, setting a benchmark in the industry for this performance. It is a highly versatile press specialized in the manufacturing of all types of precision parts using various powders. It guarantees stable high productivity for mass production of parts and also serves as a technological platform for the development of complex components, capable of meeting future needs. Benefits: • Improved operational rate and productivity / Reduced operational costs • No pit required - Smart, quick, and cost-efficient installation possible • Establishes a new standard in equipment efficiency, achieving one of the most "maintenance-free" states in the market • Achieves unparalleled precision for next-generation powder molded parts • Secures optimal space for the installation of electric cross-press systems and handling systems • Operators, press front, and automation devices are aligned in a straight line, minimizing movement distance.

• Powder Molding Machine

This is a 2000kN powder press that achieves very high precision and accuracy through electric servo technology. It is ideal for complex shapes and fully net shape parts, where cutting-edge technology and performance are required. Compared to conventional CNC hydraulic presses, it reduces power consumption by 80%. Not only does it improve productivity, but it also reduces maintenance time, leading to increased operational efficiency. Additionally, it can optionally be equipped with the groundbreaking "Fast Assembly System for Tools (F.A.S.T.)". This excellent high-speed mold assembly system significantly enhances the press's operational efficiency. Benefits: • Significant improvement in reliability and precision through servo electric drive, maximizing component lifespan • Increased operational efficiency and productivity / reduced operating costs • No pit required - allows for smart, quick, and cost-effective installation • Establishes a new standard in equipment efficiency, achieving one of the most "maintenance-free" states in the market • Significant improvement in synchronization throughout the entire pressing process and uniform density distribution, leading to reduced part breakage • The F.A.S.T. system for aligning and setting up molds eliminates the need for die sets.

• Powder Molding Machine

It supports the manufacturing of almost all materials and structural powder components. Since it does not require a pit, it can reduce expensive infrastructure costs. Additionally, all multi-level mechanisms are designed to withstand maximum pressing force, providing high flexibility in mold design. During mold changes, the plates can remain inside the press, eliminating the need for a die set. Furthermore, by separating the guide system from the force transmission elements, the lifespan of the mold is extended. The measurement system for each axis refers to a common reference point set at the center of the press. This allows for the automatic detection, control, and correction of the natural expansion of the press frame. It achieves extremely high repeatability without relying on pressing force. Moreover, our award-winning HMI/control system incorporates Ostwald's unique "3-stroke optimization (weight/height)." This enables operators to reduce setup time and improve yield. As a result, it achieves shorter setup times and consistent setups, maintaining consistently high standards of part quality.

• Powder Molding Machine

The KPP series is a hybrid press that combines the high productivity/energy efficiency of mechanical presses with the flexibility of hydraulic systems. This approach has achieved significantly higher productivity compared to CNC hydraulic powder presses. The smooth movement of the axis optimizes the compression process, ensuring a controlled linear press cycle, while also achieving a high stroke rate for complex-shaped parts. Since the press frame is separated from the force transmission elements, it enhances product quality and extends the lifespan of the molds. As a result, it achieves unparalleled quality and operational costs, reaching the highest press uptime. Benefits: • Highest level of uptime • 20% increase in productivity • 30% reduction in energy consumption compared to hydraulic presses • Reduced consumption of water and hydraulic oil due to the smart hydraulic system • Smart operation with the app-based "imPRESSive HMI" • Wizard-guided HMI for setup and operation • Press frame is unaffected by the load of press force • Continuously stable press process • Easy maintenance

• Powder Molding Machine

The KPP series is a hybrid press that combines the high productivity/energy efficiency of mechanical presses with the flexibility of hydraulic systems. This approach has achieved significantly higher productivity compared to CNC hydraulic powder presses. The smooth movement of the axis optimizes the compression process, ensuring a controlled linear press cycle, and achieves a high stroke rate even for complex-shaped parts. Since the press frame is separated from the force transmission elements, it leads to improved product quality and extended mold life. As a result, it achieves unparalleled quality and operational costs, reaching the highest press operating rates. Benefits: • Highest level of operating rate • 20% increase in productivity • 30% reduction in energy consumption compared to hydraulic presses • Reduced consumption of water and hydraulic oil due to the smart hydraulic system • Smart operation with the app-based "imPRESSive HMI" • Wizard-guided HMI for setup and operation • Press frame is unaffected by the load of press force • Continuously stable press process • Easy maintenance

• Powder Molding Machine

The HM320 is an electric servo-driven multi-stage press designed for the manufacturing of structural components. It achieves a fusion of the highest standards of functionality and technical expertise with high productivity and stable operability. The press drive shaft allows for optimal release sequences and flexible pressure release in all directions. Individual force measurement capabilities enable pressure and decompression based on force or position across all axes. The quick clamp/referencing system ensures safe and rapid die installation, and die exchange is also possible between the company's SP series and the HM320. It is a highly versatile multi-stage press that can be utilized not only for mass production of parts but also as a technological platform for the development of the most complex components. Benefits: • Improved operational rates and productivity, along with reduced operational costs • Extremely low energy consumption • Usable as a mass production and research and development platform for parts • Rapid die exchange via the quick clamp system • Optimal installation footprint • No cooling water required • Benchmark for equipment efficiency • Nearly maintenance-free • Dynamic motion control through servo electric drive during press positioning and decompression

• Powder Molding Machine

Ostwalders developed the world's first high-speed servo electric powder press for ISO insert manufacturing in 2009. This machine, capable of molding high-quality parts with unmatched quality and operational costs, has been highly regarded, with over a thousand units operating worldwide, setting a benchmark in the industry. It is a highly versatile press specialized in the manufacturing of all types of precision parts using various powders. It guarantees stable high productivity for mass production of parts and also serves as a technological platform for the development of complex components, capable of meeting future needs. Benefits: • Improved operational rate and productivity / Reduced operational costs • No pit required - Smart, quick, and cost-efficient installation • Establishes a new standard in equipment efficiency, achieving one of the most "maintenance-free" states in the market • Achieves unparalleled precision for next-generation powder-formed parts • Secures optimal space for the installation of electric cross-press systems and handling systems • Operators, the front of the press, and automation devices are aligned in a straight line, minimizing movement distance.

• Powder Molding Machine

Do you have any of these concerns? - Traditional presses consume a lot of power, and I want to reduce running costs. - I want to eliminate the hassle and costs of secondary processing for complex shapes. - I want to reduce the frequency of equipment maintenance and further improve factory productivity. Ostwald's Single Plate Powder Press (SP Series) solves these issues. 【Feature 1】High-precision molding with unique Direct Drive Technology (DDT) Equipped with Ostwald's unique Direct Drive Technology (DDT), which directly connects the motor's drive shaft to the spindle. By eliminating traditional belt drives, gears, and bearings, and separating the guide system from the power transmission elements, we reduce the moment of inertia. 【Feature 2】Excellent energy-saving performance that reduces energy consumption by up to 80% An innovative drive concept has established a system that consumes energy only at the moment of pressing the powder. This allows for up to an 80% reduction in energy consumption compared to traditional presses. *For more details, please download the PDF or feel free to contact us.

• Powder Molding Machine