[Food Sanitation Law Compliance] Uniform baking of several tens of meters long belts in large continuous baking ovens! Excellent non-stick and heat resistance thoroughly prevents burning and deformation of baked goods.
This is a contract processing service for fluororesin coatings for metal "long steel belts (conveyor belts)" used in large automated mass production lines that manufacture baked goods such as biscuits, cookies, and cakes. ■ Capable of handling very long workpieces (long items) that can reach several tens of meters By using our large continuous baking furnace, we ensure reliable curing under the same conditions. We form a coating film with extremely stable quality, free from color unevenness and variations in film thickness, across the entire belt. ■ Coating functions The main features are the provision of "non-stick (release)" and "heat resistance." - The coating film is resistant to degradation even in harsh thermal environments where it continuously passes through high-temperature ovens, thoroughly shutting out the sticking of delicate doughs that contain high levels of sugars and fats, as well as stubborn burning. - Finished products smoothly peel off the belt surface, significantly reducing product deformation and damage (product loss). - This surface treatment solution directly contributes to stabilizing the continuous production process and improving the overall productivity and yield of the factory.
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【Coating Type】 Fluororesin Coating 【Applicable Substrates】 Metal belts and metal plates made of steel, stainless steel (SUS), etc. 【Applicable Sizes】 Long steel belts in the tens of meters class (please consult separately for detailed dimensions) 【Film Thickness Range】 Adjustable according to application, from uniform thin films to specifications emphasizing durability 【Main Features】 ■ Excellent non-stick properties (smooth release of highly adhesive materials due to superior release effect) ■ High heat resistance (maintains stable performance for long periods even in high-temperature environments such as baking ovens) ■ Excellent uniform coating (precise and uniform heat treatment for long workpieces using large continuous baking furnaces) ■ Compliance with food sanitation laws (food-grade materials that meet standards such as those set by the Ministry of Health, Labour and Welfare) *We will propose the optimal coating specifications according to the operating temperature of your production line, the characteristics of the workpieces, and your budget. Please feel free to contact us for detailed dimensions and delivery times.
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【Main Uses】 ■ Long-length steel belt conveyors for large automatic confectionery lines ■ Metal belts for product transport within tunnel ovens ■ General manufacturing lines for baked goods such as cookies, biscuits, crackers, and cakes ■ Long-length metal plates and jigs used in the heating, baking, drying, and freezing processes of food 【Implementation Results and Effects】 ■ Adopted by major confectionery manufacturers for large-scale cookie production lines ・Before implementation: The dough easily stuck to the belt surface, requiring regular line stoppages for manual cleaning, which posed challenges such as reduced production efficiency and risks of foreign material contamination. ・After implementation: Thanks to excellent non-stick properties, baked cookies beautifully released from the belt, reducing product damage loss. Additionally, the significant reduction in cleaning labor after operation minimized downtime due to maintenance, improving the overall equipment efficiency (OEE) of the factory. A clean and safe manufacturing process compliant with food sanitation laws was successfully established.
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Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.
